Llenado reductores

Lubrication Greases and table keys

6

Lubrication

6.1

Greases and table keys

Catalog

1

SEW-EURODRIVE supplies drives with the proper amount of oil specific to the gear unit and mounting position. If you later change the position, you will have to change the amount of oil within the gear unit. See fill quantities beginning on page 103. Greases

6

The anti-friction bearings in gear units and motors are given a factory-fill with the greases listed below. SEW-EURODRIVE recommends regreasing bearings at the same time as changing the oil or replacing the bearings. Type

Ambient temperature

Manufacturer

Brand Name

mineral

-20 °C ... +60 °C

Shell

Gadus S2 V220 2

synthetic

-40 °C ... +80 °C

Shell

Gadus S5 V100 2

-20 °C ... +40 °C

Klüber

Klübersynth UH1 14-151

-20 °C ... +40 °C

Klüber

Klüberbio M 72-82

mineral

-20 °C ... +80 °C

ExxonMobil

Polyrex EM

synthetic

-40 °C ... +60 °C

Kyodo Yushi

Multemp SRL

Gear unit bearings Oil

Motor bearings

2 3 4 5 6 7 8 9

INFORMATION

10

The following grease quantities are required: •

For fast-running bearings (gear unit input end): Fill the cavities between the rolling elements one-third full with grease.

11

•

For slow-running bearings (in gear units and at gear unit output end): Fill the cavities between the rolling elements two-thirds full with grease.

12

Table keys The lubricant table on the following page shows the permissible lubricants for SEWEURODRIVE gear units. Observe the following key to the table. API GL-5

14

= American Petroleum Institute GL-5 type oil

CLP (CC) = Mineral oil CLP PG

= Synthetic: polyglycol

CLP HC

= Synthetic: hydrocarbon

E

= Ester oil (water pollution danger category WGK1)

GP

= Mineral grease for enclosed gears

GP HC

= Synthetic grease for enclosed gears

SEW PG

= Synthetic: polyglycol, special SEW formulation

13

15 16 17

= Synthetic lubricant or synthetic bearing grease

18

= Mineral lubricant or mineral bearing grease 1)

Helical-worm gear units with PG oil: please contact SEW-EURODRIVE

2)

Special lubricant for SPIROPLAN® gear units only

3)

Gear unit service factor, SEW-fB  1.2 required

4)

Observe the starting behavior at low temperatures

5)

Low-viscosity grease

19 20

Lubricant for the food industry (food grade oil) Biodegradable oil (lubricant for agriculture, forestry, fisheries, and water management)

21

Oil

Available at all SEW (USA) facilities

22 Gear Units – 2016

103

6

Lubrication Lubricant tables

6.2

Lubricant tables The following tables show the assignment of lubricants to gear units: 01 751 09 04 US1 Ambient Temperature 0°C

-50

R..

+50

Standard

-15

+100

+40

-20

+80

-20

K..7 (HK..)

Note

DIN (ISO) API

ISO, SAE NLGI

CLP (CC)

VG 220

CLP PG

VG 220 VG 220

+60 CLP HC

-40 -20

F..

VG 150

+40 CLP (CC)

+25

-4

VG 150 VG 68

+20 CLP HC

-40

K..9

VG 32

0 Standard

-20 -20

Standard

+40

-20

+80

-20

1)

VG 680

CLP PG

VG 680 VG 460

CLP HC ++30 -20 -20

+40

-40

VG 150

4)

+10 1)

CLP (CC)

VG 150

CLP PG

VG 220 VG 68

+20 CLP HC

-40 40

R.., K.., F..

-10

R.., K.., F.., S..

VG 32

0 -20

+30

-40

-20

Standard

-20

4)

Standard

3)

3)

Standard

-20 -20 -40

Standard

-20

104 Gear Units – 2016

API GL5 CLP PG

CLP PG

CLP (CC)

+40 +40

5)

+40

5)

0 -20

SEW PG

CLP HC

0 -10

Oil

CLP PG

+80 +60

-40

BS F

2)

+60

-20

PS C

+40

+10 -20

PS F

E

+40

-40

Mobilgear 600 XP 680 Mobil Glygoyle 680 Mobil SHC 634 Mobil SHC 629 Mobilgear 600 XP 150 Mobil Glygoyle 220 Mobil SHC 626 Mobil SHC 624

Shell Omala S2 G 680 Shell Omala S4 WE 680 Shell Omala S4 GX 460 Shell Omala S4 GX 150 Shell Omala S2 G 150 Shell Omala S4 WE 220 Shell Morlina S4 B 68 Shell Corena S4 R 32

BP Energol GR-XP 680 BP Enersyn SG-XP 680

VG 220 VG 68

0 -20

W.. (HW..)

BP Energol GR-XP 220 BP Enersyn SG-XP 220

VG 460

+40 CLP HC

-20

Shell Omala S2 G 220 Shell Omala S4 WE 220 Shell Omala S4 GX 220 Shell Omala S4 GX 150 Shell Omala S2 G 150 Shell Morlina S4 B 68 Shell Corena S4 R 32

VG 460

CLP PG

+60 Standard

Mobilgear 600 XP 220 Mobil Glygoyle 220 Mobil SHC 630 Mobil SHC 629 Mobilgear 600 XP 150 Mobil SHC 626 Mobil SHC 624

+60 +60

3)

GP GP HC

VG 460 VG 460 SAE 75W90 Mobil Synth Gear (~VG 100) Oil 75 W90

VG 220 VG 460 VG 32 VG 220 NLGI 00 VG 160 NLGI 1 VG 150 VG 32

CLP PG

VG 220 VG 460

BP Energol GR-XP 150 BP Enersyn SG-XP 220

Klüberoil GEM 1-220 N Klübersynth GH 6-220 Klübersynth GEM 4-220 N Klübersynth GEM 4-150 N Klüberoil GEM 1-150 N

Klüber-Summit HySyn FG-32 Klübersynth GH 6-460 Klübersynth UH1 6-460 Klüberoil GEM 1-680 N Klübersynth GH 6-680 Klübersynth GEM 4-460 N Klübersynth GEM 4-150 N Klüberoil GEM 1-150 N Klübersynth GH 6-220

Klüber-Summit HySyn FG-32 Klübersynth UH1 6-460 Klüberöl 4UH1-460 N Klüberöl 4UH1-220 N Klüberöl 4UH1-68 N Klüberbio CA2-460 Klüber SEW HT-460-5

Klübersynth UH1 6-460 Klübersynth GH 6-220 Klübersynth UH1 6-460

VG 460

CLP HC

CLP PG

BP Energol GR-XP 150

VG 460

CLP (CC)

+60

-40

Mobil

VG 460

CLP PG

+60 0

S.. (HS..)

CLP PG

+60

®

Mobil SHC 624 Mobilgear 600 XP 220 Mobilux EP 004

Shell Corena S4 R 32 Shell Omala S2 G 220

Mobil SHC 624

Shell Corena S4 R 32

Klübersynth UH1 14-151

Klübersynth GH 6-220 Klübersynth UH1 6-460

Meropa 220 Synlube CLP 220 Pinnacle EP 220 Pinnacle EP 150 Meropa 150

Cetus PAO 46

Meropa 680 Synlube CLP 680 Pinnacle EP 460 Pinnacle EP 150 Meropa 150 Synlube CLP 220

Cetus PAO 46

Lubrication Lubricant tables

6 1

01 751 09 04 US2 Ambient Temperature -50

R..

0°C

+50

Standard

-15

+100

+40

-20

+80

-20

K..7 (HK..)

Note

DIN (ISO) API

ISO, SAE NLGI

CLP (CC)

VG 220

CLP PG

VG 220 VG 220

+60 CLP HC

-40

CLP (CC)

+25

-4

Optimol

Tribol 1100/220 Tribol 800/220 Tribol 1510/220

Optigear BM 220 Optiflex A 220 Optigear Synthetic X 220 Optigear Synthetic X 150 Optigear BM 150

VG 150

+40 -20

F..

Tribol

VG 150

Tribol 1100/150

VG 68

+20 CLP HC

-40

K..9

Standard

-20

Standard

+40 +80

-20

1)

VG 680

CLP PG

VG 680

Tribol 1100/680 Tribol 800/680

VG 460

-20

+10

-20

+40

-40

VG 150

4)

1)

CLP (CC)

VG 150

CLP PG

VG 220

CLP HC -40 40

R.., K.., F..

-20 -10

R.., K.., F.., S..

VG 32

0

-40

+30

W.. (HW..)

-20

Standard

-20

2) 4)

+60 Standard

-20 -40

PS C

+40

+10 -20

PS F

E

+40

-40

3)

+60

Standard

3)

+40

5)

-20

+40

5)

0 -20 -20

Standard

VG 460

API GL5

SAE 75W90 (~VG 100)

CLP PG

CLP PG

CLP (CC)

+40

+60 +60

3)

VG 460

SEW PG

CLP HC

-20

-40

Oil

CLP PG

+80

0 -10

VG 220 VG 68

0 -20

BS F

VG 460

+40 CLP HC

-20

GP GP HC

4

Carter SH 150 Carter EP 150

5

Dacnis SH 32

6

Alphasyn T 32

Renolin SEW 680 Renolin PG 680 Renolin Unisyn CLP 460 Renolin Unisyn CLP 150 Renolin CLP 150 Renolin PG 220 Renolin Unisyn CLP 68 Renolin Unisyn OL32

Carter EP 680

Carter SH 460 Carter SH 150 Carter EP 150

8 9 10

Carter SY 220

11 Dacnis SH 32

12 Optileb GT 460 Optileb GT 220 Optileb HY 68

Cassida Fluid GL 460 Cassida Fluid GL 220 Cassida Fluid HF 68 Plantogear 460 S

13 14 15

VG 460

16

VG 220

17

VG 460 VG 32

18

VG 220 NLGI 00 VG 160 NLGI 1 VG 150

CLP HC

VG 32

CLP PG

VG 220

CLP PG

Carter SH 220

VG 460

CLP PG

+60 Standard

Tribol 1100/150 Tribol 800/220

Optigear BM 680 Optiflex A 680 Optigear Synthetic X 460 Optigear Synthetic X 150 Optigear BM 150 Optiflex A 220

VG 68

+20

3

Carter SY 220

7

CLP HC ++30

Carter EP 220

VG 460

CLP (CC)

+60

-40

Renolin CLP 220 Renolin PG 220 Renolin Unisyn CLP 220 Renolin Unisyn CLP 150 Renolin CLP 150 Renolin Unisyn CLP 68 Renolin Unisyn OL32

VG 460

CLP PG

+60

-20

S.. (HS..)

CLP PG

+60

-20 0

Optileb HY 32

VG 32

0

2 TO T A L

19 20

VG 460

21 22 Gear Units – 2016

105

6

Lubrication Fill quantities

6.3

Fill quantities The specified fill quantities are recommended values. The precise values vary depending on the number of stages and gear ratio. When filling, it is essential to check the oil level plug since it indicates the precise oil volume. The following tables show guide values for lubricant fill quantities in relation to the mounting position M1 - M6.

Helical (R) gear units

RX.. Gear unit

Fill quantity in liters M1

M2

M3

M4

M5

M6

RX57

0.60

0.80

1.30

1.30

0.90

0.90

RX67

0.80

0.80

1.70

1.90

1.10

1.10

RX77

1.10

1.50

2.60

2.70

1.60

1.60

RX87

1.70

2.50

4.80

4.80

2.90

2.90

RX97

2.10

3.40

7.4

7.0

4.80

4.80

RX107

3.90

5.6

11.6

11.9

7.7

7.7

M1

M2

M3

M4

M5

M6

RXF57

0.50

0.80

1.10

1.10

0.70

0.70

RXF67

0.70

0.80

1.50

1.40

1.00

1.00

RXF77

0.90

1.30

2.40

2.00

1.60

1.60

RXF87

1.60

1.95

4.90

3.95

2.90

2.90

RXF97

2.10

3.70

7.1

6.3

4.80

4.80

RXF107

3.10

5.7

11.2

9.3

7.2

7.2

M11)

M21)

M3

M4

M5

M6

0.12

0.20

0.20

0.20

0.20

0.20

R17

0.25

0.55

0.35

0.55

0.35

0.40

R27

0.25/0.40

0.70

0.50

0.70

0.50

0.50

R37

0.30/0.95

0.85

0.95

1.05

0.75

0.95

R47

0.70/1.50

1.60

1.50

1.65

1.50

1.50

R57

0.80/1.70

1.90

1.70

2.10

1.70

1.70

R67

1.10/2.30

2.40/3.20

2.80

2.90

1.80

2.00

R77

1.20/3.00

3.30/4.20

3.60

3.80

2.50

3.40

R87

2.30/6.0

6.4/8.1

7.2

7.2

6.3

6.5

R97

4.60/9.8

11.7/14.0

11.7

13.4

11.3

11.7

RXF.. Gear unit

Fill quantity in liters

R.., R..F Gear unit R07

Fill quantity in liters

R107

6.0/13.7

16.3

16.9

19.2

13.2

15.9

R137

10.0/25.0

28.0

29.5

31.5

25.0

25.0

R147

15.4/40.0

46.5

48.0

52.0

39.5

41.0

R167

27.0/70.0

82.0

78.0

88.0

66.0

69.0

1) The larger gear unit requires a larger volume when there is a compound gear unit (ex: R67R37).

106 Gear Units – 2016

Lubrication Fill quantities

RF.. Gear unit

Parallel shaft helical (F) gear units

1 Fill quantity in liters M11)

M21)

M3

M4

M5

M6

0.12

0.20

0.20

0.20

0.20

0.20

RF17

0.25

0.55

0.35

0.55

0.35

0.40

RF27

0.25/0.40

0.70

0.50

0.70

0.50

0.50

RF37

0.35/0.95

0.90

0.95

1.05

0.75

0.95

RF47

0.65/1.50

1.60

1.50

1.65

1.50

1.50

RF57

0.80/1.70

1.80

1.70

2.00

1.70

1.70

RF67

1.20/2.50

2.50/3.20

2.70

2.80

1.90

2.10

RF77

1.20/2.60

3.10/4.10

3.30

3.60

2.40

3.00

RF87

2.40/6.0

6.4/8.2

7.1

7.2

6.3

6.4

RF97

5.1/10.2

11.9/14.0

11.2

14.0

11.2

11.8

RF107

6.3/14.9

15.9

17.0

19.2

13.1

15.9

RF07

6

RF137

9.5/25.0

27.0

29.0

32.5

25.0

25.0

RF147

16.4/42.0

47.0

48.0

52.0

42.0

42.0

RF167

26.0/70.0

82.0

78.0

88.0

65.0

71.0

2 3 4 5 6 7

1) The larger gear unit requires a larger volume when there is a compound gear unit (ex: RF67R37).

8

F.., FA..B, FH..B, FV..B

9

Gear unit

Fill quantity in liters M1

M2

M3

M4

M5

M6

F..27

0.60

0.80

0.65

0.70

0.60

0.60

F..37

0.95

1.25

0.70

1.25

1.00

1.10

F..47

1.50

1.80

1.10

1.90

1.50

1.70

F..57

2.60

3.50

2.10

3.50

2.80

2.90

F..67

2.70

3.80

1.90

3.80

2.90

3.20

F..77

5.9

7.3

4.30

8.0

6.0

6.3

F..87

10.8

13.0

7.7

13.8

10.8

11.0

F..97

18.5

22.5

12.6

25.2

18.5

20.0

F..107

24.5

32.0

19.5

37.5

27.0

27.0

F..127

40.5

54.5

34.0

61.0

46.3

47.0

F..157

69.0

104.0

63.0

105.0

86.0

78.0

10 11 12 13 14 15

FF.. Gear unit

16

Fill quantity in liters M1

M2

M3

M4

M5

M6

FF27

0.60

0.80

0.65

0.70

0.60

0.60

FF37

1.00

1.25

0.70

1.30

1.00

1.10

FF47

1.60

1.85

1.10

1.90

1.50

1.70

FF57

2.80

3.50

2.10

3.70

2.90

3.00

FF67

2.70

3.80

1.90

3.80

2.90

3.20

FF77

5.9

7.3

4.30

8.1

6.0

6.3

FF87

10.8

13.2

7.8

14.1

11.0

11.2

FF97

19.0

22.5

12.6

25.6

18.9

20.5

FF107

25.5

32.0

19.5

38.5

27.5

28.0

FF127

41.5

55.5

34.0

63.0

46.3

49.0

FF157

72.0

105.0

64.0

106.0

87.0

79.0

17 18 19 20 21 22

Gear Units – 2016

107

6

Lubrication Fill quantities

FA.., FH.., FV.., FAF.., FAZ.., FHF.., FHZ.., FVF.., FVZ.., FT.. Gear unit F..27 F..37 F..47 F..57 F..67 F..77 F..87 F..97 F..107 F..127 F..157

Helical-bevel (K) gear units

M2 0.80 1.25 1.80 3.50 3.80 7.3 13.0 22.5 32.0 54.5 103.0

Fill quantity in liters M3 M4 0.65 0.70 0.70 1.25 1.10 1.90 2.10 3.40 1.90 3.80 4.30 8.0 7.7 13.8 12.6 25.2 19.5 37.5 34.0 61.0 62.0 104.0

M5 0.60 1.00 1.50 2.90 2.90 6.0 10.8 18.5 27.0 45.0 85.0

M6 0.60 1.10 1.70 3.00 3.20 6.3 11.0 20.0 27.0 46.5 79.5

M1 0.40 0.70 0.50 0.86 0.80 1.65 1.10 1.10 2.20 3.70 7.0 10.0 21.0 31.0 33.0 53.0

M2 0.40 0.70 1.00 1.65 1.30 3.35 2.20 2.40 4.10 8.0 14.0 21.0 41.5 62.0 95.0 152.0

Fill quantity in liters M3 M4 0.40 0.45 0.70 0.85 1.00 1.25 1.55 2.15 1.50 2.00 2.80 4.20 2.20 2.80 2.60 3.45 4.40 5.8 8.7 10.9 15.7 20.0 25.5 33.5 44.0 54.0 65.0 90.0 105.0 123.0 167.0 200

M5 0.40 0.70 0.95 1.55 1.60 3.15 2.30 2.60 4.20 8.0 15.7 24.0 40.0 58.0 85.0 143.0

M6 0.40 0.70 0.95 1.30 1.60 2.75 2.10 2.60 4.40 8.0 15.5 24.0 41.0 62.0 84.0 143.0

M1 0.40 0.70 0.50 0.86 0.80 1.65 1.20 1.10 2.10 3.70 7.0 10.0 21.0 31.0

M2 0.40 0.70 1.10 1.65 1.30 3.35 2.20 2.40 4.10 8.2 14.7 21.8 41.5 66.0

Fill quantity in liters M3 M4 0.40 0.45 0.70 0.85 1.10 1.50 1.55 2.15 1.70 2.20 2.80 4.20 2.40 3.15 2.80 3.70 4.40 5.9 9.0 11.9 17.3 21.5 25.8 35.1 46.0 55.0 69.0 92.0

M5 0.4 0.70 1.00 1.55 1.60 3.15 2.50 2.70 4.50 8.4 15.7 25.2 41.0 62.0

M6 0.4 0.70 1.00 1.30 1.60 2.75 2.30 2.70 4.50 8.4 16.5 25.2 41.0 62.0

M1 0.60 0.95 1.50 2.70 2.70 5.9 10.8 18.5 24.5 39.0 68.0

K.., KA..B, KH..B, KV..B Gear unit K..19 K..29 K..37 K..39 K..47 K..49 K..57 K..67 K..77 K..87 K..97 K..107 K..127 K..157 K..167 K..187

KF.. Gear unit KF19 KF29 KF37 KF39 KF47 KF49 KF57 KF67 KF77 KF87 KF97 KF107 KF127 KF157

108 Gear Units – 2016

Lubrication Fill quantities

KA.., KH.., KV.., KAF.., KHF.., KVF.., KAZ.., KHZ.., KVZ.., KT.. Gear unit

6 1

Fill quantity in liters M1

M2

M3

M4

M5

M6

K..19

0.40

0.40

0.40

0.45

0.40

0.40

K..29

0.70

0.70

0.70

0.85

0.70

0.70

K..37

0.50

1.00

1.00

1.40

1.00

1.00

K..39

0.86

1.65

1.55

2.15

1.55

1.30

K..47

0.80

1.30

1.60

2.15

1.60

1.60

K..49

1.65

3.35

2.80

4.20

3.15

2.75

K..57

1.20

2.20

2.40

3.15

2.70

2.40

K..67

1.10

2.40

2.70

3.70

2.60

2.60

K..77

2.10

4.10

4.60

5.9

4.40

4.40

K..87

3.70

8.2

8.8

11.1

8.0

8.0

K..97

7.0

14.7

15.7

20.0

15.7

15.7

K..107

10.0

20.5

24.0

32.4

24.0

24.0

K..127

21.0

41.5

43.0

52.0

40.0

40.0

K..157

31.0

66.0

67.0

87.0

62.0

62.0

2 3 4 5 6 7 8

Helical-worm (S) gear units

S Gear unit

9

Fill quantity in liters M31)

M1

M2

M4

M5

M6

S..37

0.25

0.40

0.50

0.55

0.40

0.40

S..47

0.35

0.80

0.70/0.90

1.00

0.80

0.80

S..57

0.50

1.20

1.00/1.20

1.45

1.30

1.30

S..67

1.00

2.00

2.20/3.10

3.10

2.60

2.60

S..77

1.90

4.20

3.70/5.4

5.9

4.40

4.40

S..87

3.30

8.1

6.9/10.4

11.3

8.4

8.4

S..97

6.8

15.0

13.4/18.0

21.8

17.0

17.0

1) The S-series gear unit requires a larger volume when there is a compound gear unit (ex: S67R37).

10 11 12 13

SF.. Gear unit

14

Fill quantity in liters M31)

M1

M2

M4

M5

M6

SF37

0.25

0.40

0.50

0.55

0.40

0.40

SF47

0.40

0.90

0.90/1.05

1.05

1.00

1.00

SF57

0.50

1.20

1.00/1.50

1.55

1.40

1.40

SF67

1.00

2.20

2.30/3.00

3.20

2.70

2.70

SF77

1.90

4.10

3.90/5.8

6.5

4.90

4.90

SF87

3.80

8.0

7.1/10.1

12.0

9.1

9.1

SF97

7.4

15.0

13.8/18.8

22.6

18.0

18.0

1) The S-series gear unit requires a larger volume when there is a compound gear unit (ex: SF67R37).

15 16 17 18 19 20 21 22

Gear Units – 2016

109

6

Lubrication Fill quantities

SA.., SH.., SAF.., SHZ.., SAZ.., SHF.., ST.. Gear unit

Fill quantity in liters M1

M2

M31)

M4

M5

M6

S..37

0.25

0.40

0.50

0.50

0.40

0.40

S..47

0.40

0.80

0.70/0.90

1.00

0.80

0.80

S..57

0.50

1.10

1.00/1.50

1.50

1.20

1.20

S..67

1.00

2.00

1.80/2.60

2.90

2.50

2.50

S..77

1.80

3.90

3.60/5.0

5.8

4.50

4.50

S..87

3.80

7.4

6.0/8.7

10.8

8.0

8.0

S..97

7.0

14.0

11.4/16.0

20.5

15.7

15.7

1) The S-series gear unit requires a larger volume when there is a compound gear unit (ex: SA67R37).

SPIROPLAN® (W) gear units

W.., WF.., WA..B, WH..B Gear unit

Fill quantity in liters M1

M2

M3

M4

W..10

0.16

W..20

0.24

W..30

M5

M6

0.40

W..37

0.50

0.70

0.50

W..47

0.90

1.40

0.90

WA.., WAF.., WT.., WH.., WHF.. Gear unit

Fill quantity in liters M1

M2

M4 0.16

W..20

0.24

W..30

110 Gear Units – 2016

M3

W..10

M5

M6

0.40

W..37

0.50

0.70

0.50

W..47

0.80

1.25

0.80