Tabel Pipa DN

CARBON STEEL BUTTWELDING FITTINGS & BS.1640 pipe | yes we can TO ASME | B16.9, B16.28 fittings

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Pipe & Fittings Data Charts

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Table of Contents American Standard Steel Pipe ASME B36.10 Carbon Steel Buttweld Fittings To ASME B16.9, B16.28 & BS.1640 Flanges To American Standards American Standard Flanges Temperature / Pressure Ratings Steel Pipe, Buttweld Fittings & Flanges To ASME Standards Bolts & studs for ASME B16.5 Flanges Flange Identification Chart Australian Standard Flanges I.S.O. Metric Hexagon Steel Bolts For Use With AS.2129 Flanges Light/Extra Light Pipe To Australian Standards Medium & Heavy Pipe To Australian Standards Stainless Steel Pipes To American Standard ASME B36.19 Pressure Conversion Table Temperature Conversion Table Conversion Factors – Imperial To Metric (Approx.)

4 5 6 7 8 9 10-11 12 13 14 15 16 17 18 19

This publication has been prepared by OneSteel Trading Pty Limited ABN 50 007 519 646. OneSteel provides the information contained in this data chart as a guide only for your information. Please note that any specifications or technical data referred to in this publication are subject to change and/ or variation or improvement without notice and no warranty as to their suitability for any use is made. Users of this publication - to ensure accuracy and adequacy for their purposes - are requested to check the information provided in this publication to satisfy themselves as to its appropriateness and not to rely on the information without first doing so. In regards to Metric Conversion, many international industry groups have retained imperial measurement as their standard unit of measure. In metricating international standards we have rounded to nearest full units in certain cases. Should dimensional accuracy be critical to your requirements we suggest that reference be made to the appropriate original standards. Unless required by law, OneSteel cannot accept any responsibility for any loss, damage or consequence resulting from the use of this publication. Photographs shown are representative only of typical applications. This brochure is not an offer to trade and shall not form any part of the trading terms in any transaction. ©Copyright 2013. OneSteel Trading Pty Limited ABN 50 007 519 646. OneSteel® is a Registered Trademark of OneSteel Limited ABN 63 004 410 833.

Yes, OneSteel Metalcentre is Australia’s only truly integrated steel supplier. With over 50 locations nationwide we are uniquely positioned in every city and region to provide products to a wide range of end markets including residential, engineering, construction, manufacturing, mining and rural. We offer a comprehensive steel range, combined with supply chain efficiencies and national processing options.

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AMERICAN STANDARD steel pipe ASME B36.10

Nominal Wall Thickness & Weight for Welded & Seamless Steel Pipe ASME B36.10

DN

NPS

mm

STD

6

1/8

10.3

8

1/4

13.7

10

3/8

17.1

15

1/2

21.3

20

3/4

26.7

25

1

33.4

32

1 - 1/4

42.2

40

1 - 1/2

48.3

50

2

60.3

65

2 - 1/2

73.0

80

3

88.9

90

3 - 1/2

101.6

100

4

114.3

125

5

141.3

150

6

168.3

200

8

219.1

250

10

273.1

300

12

323.9

350

14

355.6

400

16

406.4

450

18

457

500

20

508

550

22

559

600

24

610

650

26

660

700

28

711

750

30

762

1.73 0.37 2.24 0.63 2.31 0.84 2.77 1.27 2.87 1.69 3.38 2.50 3.56 3.39 3.68 4.05 3.91 5.44 5.16 8.63 5.49 11.29 5.74 13.57 6.02 16.07 6.55 21.77 7.11 28.26 8.18 42.55 9.27 60.31 9.53 73.88 9.53 81.33 9.53 93.27 9.53 105.16 9.53 117.15 9.53 129.13 9.53 141.12 9.53 152.87 9.53 164.85 9.53 176.84 9.53 188.82 9.53 200.31 9.53 212.56 9.53 248.52

800

32

813

850

34

864

900

36

914

1050

42

1067

EXTRA XX SCHED. STRONG STRONG 10 2.41 – – 0.47 3.02 – – 0.80 3.20 – – 1.10 3.73 7.47 – 1.62 2.55 3.91 7.82 – 2.20 3.64 4.55 9.09 – 3.24 5.45 4.85 9.7 – 4.47 7.77 5.08 10.15 – 5.41 9.56 5.54 11.07 – 7.48 13.44 7.01 14.02 – 11.41 20.39 7.62 15.24 – 15.27 27.67 8.08 – – 18.63 8.56 17.12 – 22.32 41.03 9.53 19.05 – 30.97 57.43 10.97 21.95 – 42.56 79.22 12.7 22.23 – 64.64 107.92 12.7 25.4 – 81.55 155.15 12.7 25.4 – 97.46 186.97 6.35 12.7 – 107.10 54.59 6.35 12.7 – 123.30 62.64 6.35 12.7 – 139.15 70.57 6.35 12.7 – 155.12 78.55 6.35 12.7 – 171.09 86.54 6.35 12.7 – 187.06 94.53 7.92 12.7 – 202.72 127.36 7.92 12.7 – 218.69 137.32 7.92 12.7 – 234.67 147.28 7.92 12.7 – 250.64 157.24 7.92 12.7 – 266.61 167.20 7.92 12.7 – 282.27 176.96 12.7 – – 330.19

SCHED. 20

SCHED. 30

–

–

–

SCHED. 40

SCHED. 60

Dimensions (mm) Weight (kg/m) SCHED. 100

SCHED. 120

SCHED. 140

SCHED. 160

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

4.78 1.95 5.56 2.90 6.35 4.24 6.35 5.61 7.14 7.25 8.74 11.11 9.53 14.92 11.13 21.35

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

6.35 33.31 6.35 41.77 6.35 49.73 7.92 67.90 7.92 77.83 7.92 87.71 Std.W.T. 117.15 Std.W.T. 129.13 Std.W.T. 141.12 XS 202.72 XS 218.69 XS 234.67 XS 250.64 XS 266.61 XS 282.27 –

7.04 36.81 7.8 51.03 8.38 65.20 Std.W.T. 81.33 Std.W.T. 93.27 11.13 122.38 XS 155.12 XS 171.09 14.27 209.64 – 15.88 271.21 15.88 292.18 15.88 312.15 15.88 332.12 15.88 351.7 –

10.31 79.73 11.13 94.55 XS 123.30 14.27 155.80 15.09 183.42 – 17.48 255.41 –

10.31 53.08 XS 81.55 14.27 108.96 15.09 126.70 16.66 160.12 19.05 205.74 20.62 247.83 22.23 294.25 24.61 355.26 –

17.48 132.08 19.05 158.10 21.44 203.53 23.83 254.55 26.19 311.17 28.58 373.83 30.96 442.08 –

15.09 75.92 18.26 114.75 21.44 159.91 23.83 194.96 26.19 245.56 29.36 309.62 32.54 381.53 34.93 451.42 38.89 547.71 –

11.13 28.32 12.7 40.28 14.27 54.20 18.26 90.44 21.44 133.06 XXS 186.97 27.79 224.65 30.96 286.64 34.93 363.56 38.1 441.49 41.28 527.05 46.02 640.03 –

20.62 100.92 XXS 155.15 28.58 208.14 31.75 253.56 36.53 333.19 39.67 408.26 44.45 508.11 47.63 600.63 52.37 720.15 –

13.49 33.54 15.88 49.11 18.26 67.56 23.01 111.27 28.58 172.33 33.32 238.76 35.71 281.70 40.49 365.35 45.24 459.37 50.01 564.81 53.98 672.26 59.54 808.22 –

–

–

–

–

–

–

–

– – – – –

SCHED. 80

SAME AS EXTRA STRONG W.T. (X.S.)

Outside Diameter

SAME AS STANDARD W.T. (Std. W.T.)

Nominal Size

15.09 96.01

– –

–

–

–

–

–

–

–

17.48 342.91 17.48 364.90 19.05 420.42

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Formula used to attain approximate mass in kilograms per metre (kg/m) for Steel Round Pipe and Tubing Where: m = mass to the nearest 0.01 kg/m EXAMPLE: Nominal Size m = (D – t) t x 0.02466 Step 1. 323.9 – 9.53 = 314.37



D = Outside Diameter in millimetres (To nearest 0.1mm for OD up to 406.4mm) (To nearest 1.0mm for OD 457mm and above) t = Wall Thickness to nearest 0.01mm

DN300 NPS12 OD = 323.9mm W.T. = 9.53mm

Step 2. 314.37 x 9.53 = 2995.9461 Step 3. 2995.9461 x 0.024 66 = 73.88kg/m

4

CARBON STEEL BUTTWELDING FITTINGS TO ASME B16.9, B16.28 & BS.1640 B16.9 LONG RADIUS WELDING ELBOWS, RETURN BENDS & CAPS B

B16.28 SHORT RADIUS WELDING ELBOWS & RETURN BENDS

K

A

E

V

D

B

A

45°

Pipe OD mm 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 101.6 114.3 141.3 168.3 219.1 273.1 323.9 355.6 406.4 457 508 610 762 914

Sch. 10 Sch. 20 — — — — — — — — — — — — — — — — — — — — — — — — — 6.35 — 6.35 — 6.35 6.35 7.92 6.35 7.92 6.35 7.92 6.35 9.53 6.35 9.53 7.92 12.70 7.92 12.70

Sch. 30 — — — — — — — — — — — — 7.04 7.80 8.38 9.53 9.53 11.13 12.70 14.27 15.88 15.88

STRAIGHT TEES (B16.9)

Sch. 40

10.31 11.13 12.7 14.27 15.09 17.48 — 19.05

A

Wall Thickness (mm) Sch. X Stg. Sch. 60 80 — 3.73 — 3.91 — 4.55 — 4.85 — 5.08 — 5.54 — 7.01 — 7.62 — 8.08 — 8.56 — 9.53 — 10.97 10.31 12.70 12.70 12.70 15.09 14.27 12.70 17.48 15.09 12.70 19.05 16.66 12.70 21.44 19.05 12.70 23.83 20.62 12.70 26.19 24.61 12.70 30.96 — 12.70 — — 12.70 —

Sch. 100 — — — — — — — — — — — — 15.09 18.26 21.44 23.83 26.19 29.36 32.54 38.89 — —

Sch. 120 — — — — — — — — — 11.13 12.70 14.27 18.26 21.44 25.40 27.79 30.96 34.93 38.10 46.02 — —

Sch. 140 — — — — — — — — — — — — 20.62 25.40 28.58 31.75 36.53 39.67 44.45 52.37 — — M

C

C

C

M

H

28.6 28.6 38.1 38.1 38.1 47.6 47.6 47.6 47.6 57.2 57.2 57.2 57.2 57.2 63.5 63.5 63.5 63.5 63.5 76.2 76.2 76.2 76.2 76.2 85.7 85.7 85.7 85.7 85.7 85.7 95.3 95.3 95.3 95.3 95.3

28.6 38.1 38.1 47.6 47.6 47.6 57.2 57.2 57.2 57.2 60.3 57.2 50.8 44.5 69.9 66.7 63.5 57.2 82.6 76.2 73.0 69.9 69.9 92.1 88.9 82.6 79.4

38.1 50.8 50.8 50.8 50.8 50.8 63.5 63.5 63.5 63.5 76.2 76.2 76.2 76.2 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 102 102 102 102

Nominal Size DN Large End Small End 100 90 80 100 65 50 40 125 100 90 125 80 65 50 150 125 100 150 90 80 65 200 150 200 125 100 80 250 200 250 150 125 100 300 250 300 200 150 100 350 300 350 250 200 150

Sch. 160 4.78 5.56 6.35 6.35 7.14 8.74 9.53 11.13 13.49 15.88 18.26 23.01 28.58 33.32 35.71 40.49 45.24 50.01 59.54 -

X.X. Stg. 7.47 7.82 9.09 9.70 10.15 11.07 14.02 15.24 16.15 17.12 19.05 21.95 22.23 25.40 25.40 — — — — — — —

D

D

90°

REDUCING TEES (B16.9)

C

C

Nominal Size DN Large End Small End 20 20 15 25 25 20 15 32 25 32 20 15 40 32 40 25 20 15 50 40 50 32 25 20 65 50 65 40 32 25 80 65 50 80 40 32 25 90 80 90 65 50 40

Std. Wt. 2.77 2.87 3.38 3.56 3.68 3.91 5.16 5.49 5.74 6.02 6.55 7.11 8.18 9.27 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53

SAME AS STD. WT.

Nom. Size DN 15 20 25 32 40 50 65 80 90 100 125 150 200 250 300 350 400 450 500 600 750 900

180°

SAME AS X. STG.

A

90°

D

180°

A

B

K

D

V

38 38 38 47.5 57 76 95 114 133 152 190 229 305 381 457 533 610 686 762 914 1143 1372

16 19 22 25.4 29 35 44.5 51 57 63.5 79 95 127 159 190 222 254 286 318 381 470 565

47.5 43 55.5 70 82.5 106 132 159 184 210 262 313 414 517 619 711 813 914 1016 1219 1524 —

— 19 25.4 32 38 51 63.5 76 89 102 127 152 203 254 305 356 406 457 508 610 762 914

— 33 41 52 62 81 100 121 140 159 197 237 313 390 467 533 610 686 762 914 1143 1372

CONCENTRIC & ECCENTRIC REDUCERS (B16.9)

H

E. Std. Wt. & Ex. Stg. 25.4 25.4 38.1 38.1 38.1 38.1 38.1 50.8 63.5 63.5 76.2 88.9 102 127 152 165 178 203 229 267 267 267

Nom. Size DN 15 20 25 32 40 50 65 80 90 100 125 150 200 250 300 350 400 450 500 600 750 900

H

C

C

M

H

105 105 105 105 105 105 124 124 124 124 124 124 143 143 143 143 143 143 178 178 178 178 178 216 216 216 216 216 254 254 254 254 254 279 279 279 279 279

102 98.4 95.3 88.9 85.7 117 114 111 108 105 137 130 127 124 121 168 162 155 152 203 194 191 184 241 229 219 210 270 257 248 238

102 102 102 102 102 127 127 127 127 127 140 140 140 140 140 152 152 152 152 178 178 178 178 203 203 203 203 330 330 330 330

Nominal Size DN Large End Small End 400 350 300 400 250 200 150 450 400 350 450 300 250 200 500 450 400 500 350 300 250 200 600 500 450 400 600 350 300 250 750 600 750 500 450 400 900 750 900 600 500 450

C

M

H

305 305 305 305 305 305 343 343 343 343 343 343 381 381 381 381 381 381 381 432 432 432 432 432 432 432 559 559 559 559 559 673 673 673 673 673

305 295 283 273 264 330 330 321 308 298 368 356 356 346 333 324 432 419 406 406 397 384 533 508 495 483 635 610 584 572

356 356 356 356 356 381 381 381 381 381 508 508 508 508 508 508 508 508 508 508 508 508 610 610 610 610 610 610 610 610

NOTE: All dimensions are in millimetres (mm)

5

FLANGES TO AMERICAN STANDARDS DN 15 to 600 are to ASME B16.5 (BS 1560). DN 750 & 900 are to BS 3293 for Slip-On & Weldneck only.

Welding Neck Flange

Nominal Size DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600

Dia. of Thickness Fig. of Fig. Min. Thrd. SlipOn Soc/ O C(1)* Weld Y(1)* 90 11.5 16 100 13.0 16 110 14.5 17 120 16.0 21 130 17.5 22 150 19.5 25 180 22.5 29 190 24.0 30 215 24.0 32 230 24.0 33 255 24.0 36 280 25.5 40 345 29.0 44 405 30.5 49 485 32.0 56 535 35.0 57 600 37.0 64 635 40.0 68 700 43.0 73 815 48.0 83 † 985 54.0 89 1170 60.3 † 95

Weld Neck Y(1)* 48 52 56 57 62 64 70 70 71 76 89 89 102 102 114 127 127 140 145 152 130.2 136.5

PN50 (Class 300) Length Thru Hub

Dia. of Dia. of No. of Dia. of Thickness Thrd. Weld Bolt Bolt Fig. of Fig. Min. Slip-On Soc/ Neck Circle Holes Bolts O C(1)* Weld Y(1)* Y(1)* 60.5 16 4 95 14.5 22 52 70.0 16 4 120 16.0 25 57 79.5 16 4 125 17.5 27 62 89.0 16 4 135 19.5 27 65 98.5 16 4 155 21.0 30 68 120.5 20 4 165 22.5 33 70 139.5 20 4 190 25.5 38 76 152.5 20 4 210 29.0 43 79 178.0 20 8 230 30.5 44 81 190.5 20 8 255 32.0 48 86 216.0 22 8 280 35.0 51 98 241.5 22 8 320 37.0 52 98 298.5 22 8 380 41.5 62 111 362.0 26 12 445 48.0 67 117 432.0 26 12 520 51.0 73 130 476.0 30 12 585 54.0 76 143 540.0 30 16 650 57.5 83 146 578.0 33 16 710 60.5 89 159 635.0 33 20 775 63.5 95 162 749.5 36 20 915 70.0 106 168 914.0 35 28 1090 92.0 210 210 1086.0 41 32 1270 105.0 241 241

Socket Welding (DN 15 - 80)

Dia. of Bolt Circle 66.5 82.5 89.0 98.5 114.5 127.0 149.0 168.5 184.0 200.0 235.0 270.0 330.0 387.5 451.0 514.5 571.5 628.5 686.0 813.0 997.0 1168.0

Blind Flanges up to DN600 (Above DN600 see notes below †)

PN100 (Class 600) Length Thru Hub Thickness Dia. of Dia. of Dia. of No. of Dia. of Bolt Bolt No. of Bolt Fig. of Fig. Min. Thrd. Slip- Weld On Soc/ Neck Circle Holes Bolts Holes Bolts O C(2)† Weld Y(2)† Y(2)† 16 4 95 14.5 22 52 66.5 16 4 20 4 120 16.0 25 57 82.5 20 4 20 4 125 17.5 27 62 89.0 20 4 20 4 135 21.0 29 67 98.5 20 4 22 4 155 22.5 32 70 114.5 22 4 20 8 165 26.5 37 73 127.0 20 8 22 8 190 29.0 41 79 149.0 22 8 22 8 210 32.0 46 83 168.5 22 8 22 8 230 35.0 49 86 184.0 26 8 22 8 275 38.5 54 102 216.0 26 8 22 8 330 44.5 60 114 267.0 30 8 22 12 355 48.0 67 117 292.0 30 12 26 12 420 55.5 76 133 349.0 33 12 30 16 510 63.5 86 152 432.0 36 16 33 16 560 66.5 92 156 489.0 36 20 33 20 605 70.0 94 165 527.0 39 20 36 20 685 76.5 106 178 603.0 42 20 36 24 745 83.0 117 184 654.0 45 20 36 24 815 89.0 127 190 724.0 45 24 42 24 940 102.0 140 203 838.0 52 24 48 28 1130 114.0 248 248 1022.0 54 28 54 32 1315 124.0 283 283 1194.0 67 28

PN150 (Class 900) PN250 (Class 1500) PN420 (Class 2500) Length Thru Hub Length Thru Hub Length Thru Hub Dia. of Dia. of Dia. of Thickness Dia. of Dia. of Dia. of Thickness Dia. of Dia. of Dia. of Thickness Thrd. Weld Bolt Bolt No. of Fig. of Fig. Min. Thrd. Slip- Weld Bolt Bolt No. of Fig. of Fig. Min. Thrd. Slip- Weld Bolt Bolt No. of Fig. of Fig. Min. Slip-On Soc/ Neck Circle Holes Bolts On Soc/Weld Neck Circle Holes Bolts On Soc/Weld Neck Circle Holes Bolts O O O C(2)† C(2)† C(2)† Weld Y(2)† Y(2)† Y(2)† Y(2)† Y(2)† Y(2)† 120 22.5 32 60 82.5 22 4 135 30.5 40 73 89.0 22 4 130 25.5 35 70 89.0 22 4 140 32.0 43 79 95.0 22 4 150 29.0 41 73 101.5 26 4 160 35.0 48 89 108.0 26 4 160 29.0 41 73 111.0 26 4 185 38.5 52 95 130.0 30 4 USE PN250 DIMENSIONS IN THESE SIZES 180 32.0 44 83 124.0 30 4 205 44.5 60 111 146.0 33 4 215 38.5 57 102 165.0 26 8 235 51.0 70 127 171.5 30 8 245 41.5 64 105 190.5 30 8 270 57.5 79 143 197.0 33 8 240 38.5 54 102 190.5 26 8 270 48.0 73 118 203.0 33 8 305 67.0 92 168 228.5 36 8 295 44.5 70 114 235.0 32 8 310 54.0 90 124 241.5 36 8 355 76.5 108 190 273.0 42 8 350 51.0 79 127 279.5 35 8 375 73.5 105 155 292.0 42 8 420 92.5 130 229 324.0 48 8 380 56.0 86 140 317.5 32 12 395 83.0 119 171 317.5 39 12 485 108.0 152 273 368.5 56 8 470 63.5 102 162 393.5 39 12 485 92.0 143 213 393.5 45 12 550 127.0 178 318 438.0 56 12 545 70.0 108 184 470.0 39 16 585 108.0 159 254 482.5 52 12 675 165.5 229 419 539.5 68 12 610 79.5 117 200 533.5 39 20 675 124.0 181 283 571.5 56 16 760 184.5 254 464 619.0 76 12 640 86.0 130 213 559.0 42 20 750 133.5 298 635.0 60 16 705 89.0 133 216 616.0 45 20 825 146.5 311 705.0 68 16 785 102.0 152 229 686.0 52 20 915 162.0 327 774.5 76 16 855 108.0 159 248 749.5 54 20 985 178.0 356 832.0 80 16 1040 140.0 203 292 901.5 68 20 1170 203.5 406 990.5 94 16

All dimensions are shown in millimetres (mm)

NOTES: * 1. The 2mm Raised Face is included in thickness C(1) and length through hub Y(1).  This applies to PN20 and PN50 Pressure Ratings. † 2. The 7mm Raised Face is not included in thickness C(2) and length through hub Y(2). PN100, 150, 250 and 420 Pressure Ratings are regularly furnished with 7mm Raised Face which is additional to the flange thickness C(2) and Y(2). 3. Always specify bore when ordering weldneck flanges. Bore dimensions shown opposite also provide inside pipe diameters. LARGE DIAMETER FLANGES ABOVE DN 600 † For Blind Flanges refer to MSS SP44. BS 3293 covers Slip-On and Weldneck but excludes Blind Flanges. MSS SP44 covers Blind and Weldneck but excludes Slip-On Flanges. BS 3293 Weldneck PN20 flange thickness, C(1), is less than MSS SP44 equivalents. API - 605 Dimensions for Large Diameter Flanges vary considerably from both BS 3293 and MSS SP44 — Details on request.

Raised Face Approximate Welding Neck Flange Bores - mm of Diam. Nominal O.D. Pipe All Press. Size DN mm SCH. SCH. SCH. STD. SCH. SCH. EXT. SCH. SCH. SCH. Ratings mm 10 20 30 WT. 40 60 STG. 80 100 120 13.9 35 15 21.3 15.8 43 20 26.7 20.9 18.9 51 25 33.4 26.6 24.3 64 32 42.2 35.1 32.5 73 40 48.3 40.9 38.1 92 50 60.3 52.5 49.2 105 65 73.0 62.7 59.0 127 80 88.9 77.9 73.7 140 90 101.6 90.1 85.4 157 100 114.3 102.3 97.2 92.1 186 125 141.3 128.2 122.3 115.9 216 150 168.3 154.1 146.3 139.7 270 200 219.1 206.4 205.0 202.7 198.5 193.7 188.9 182.6 324 250 273.1 260.3 257.5 254.5 247.7 247.7 242.9 236.5 230.2 381 300 323.9 311.1 307.1 304.8 303.2 295.3 298.5 288.9 281.0 273.1 413 350 355.6 342.9 339.8 336.6 336.6 333.3 325.4 330.2 317.5 307.9 300.0 470 400 406.4 393.7 390.6 387.4 387.4 381.0 373.1 381.0 363.5 354.0 344.5 533 450 457.0 444.5 441.4 434.9 438.2 428.7 419.1 431.8 409.5 398.5 387.4 584 500 508.0 495.3 489.0 482.6 489.0 477.8 466.8 482.6 455.6 442.9 431.8 692 600 610.0 596.9 590.6 581.1 590.6 574.6 560.4 584.2 547.7 531.8 517.6 857 750 762.0 746.2 736.6 730.2 743.0 736.6 1022 900 914.0 898.6 889.0 882.6 895.4 876.3 889.0

SCH. 140

Same as EXT. STG.

15 20 25 32 40 50 65 80 90 100 125 150 200 250 300 350 400 450 500 600 750 900

PN20 (Class 150) Length Thru Hub

Slip-On Flange

Same as STD. WT.

Nominal Size DN

Threaded Flange

177.8 222.3 266.7 292.1 333.3 377.9 419.1 504.9

Nominal Size DN 15 20 25 32 40 50 65 80 90 100 125 150 200 250 300 350 400 450 500 600 750 900

Nominal Size DN 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600

SCH. 160 11.8 15.5 20.7 29.5 34.0 42.9 54.0 66.7 –– 87.3 109.6 131.8 173.1 215.9 257.2 284.2 325.4 366.7 408.0 490.5

6

X.X STG 6.4 11.0 15.2 22.8 27.9 38.2 45.0 58.4 –– 80.1 103.2 124.4 174.6 222.3 273.1

AMERICAN STANDARD FLANGES TEMPERATURE / PRESSURE RATINGS

Temperature / Pressure Ratings Carbon Steel Pipe Flanges to ANSI / ASME 16.5 - 1988 (BS 1560) Forgings to ASTM A105 and A350 - LF2 Forgings to ASTM A181 Grade II for Class 150 and 300 Only Maximum Working Pressure in kPa by Classes (for approximate PSI divide by 7) Temperature (oC)

Class 150 (PN20)

Class 300 (PN50)

Class 600 (PN100)

Class 900 (PN150)

Class 1500 (PN250)

Class 2500 (PN420)

-29 to 38

1960

5110

10210

15320

25530

42550

50

1920

5010

10020

15020

25040

41730

100

1770

4640

9280

13910

23190

38650

150

1580

4520

9050

13570

22610

37690

200

1400

4380

8760

13150

21910

36520

250

1210

4170

8340

12520

20860

34770

300

1020

3870

7750

11620

19370

32280

350

840

3700

7390

11090

18480

30800

375

740

3650

7290

10940

18230

30390

400

650

3450

6900

10350

17250

28750

425

560

2880

5750

8630

14380

23960

450

470

2000

4010

6010

10020

16690

475

370

1350

2710

4060

6770

11290

500

280

880

1760

2640

4400

7330

525

190

520

1040

1550

2590

4320

540

130

330

650

980

1630

2720

Flanges above 600 NPA are not included in ANSI B16.5 and the class designations in these large diameters do not imply specific temperature / pressure ratings.

7

STEEL PIPE, BUTTWELD FITTINGS & FLANGES TO ASME STANDARDS

ASME B36.10 Steel Pipe Dimensions

Pipe Steel Pipe kg/m

Approximate Mass of Popular Sizes Buttweld Fittings A.S.M.E Flanges Con. PN20 PN50 90o L/R Tees Elbows Equal & Ecc. (150) (300) kg/ea kg/ea Red. SOW/SW W/N Blind SOW/SW W/N kg/ea Thrded kg/ea kg/ea Thrded kg/ea kg/ea kg/ea 0.08 0.16 0.45 0.79 0.57 0.73 0.91 0.10 0.21 -

Blind kg/ea

PN100 (600) W/N kg/ea

PN150 (900) W/N kg/ea

0.79

0.91

2.00

1.41

1.13

1.59

2.72

1.36

1.81

1.77

1.86

3.86

1.25

2.04

2.27

2.68

2.72

4.54

1.81

1.70

2.81

3.06

2.83

3.74

6.35

2.22

2.83

2.77

3.13

3.74

3.52

4.65

10.89

0.68 0.91

3.82

4.42

4.04

4.54

5.56

5.44

6.44

16.33

3.45 4.30

0.91 1.27

4.08

5.22

5.44

6.12

7.37

7.26

8.50

14.51

3.05 4.1

4.5 5.9

1.36 1.81

4.99

5.44

6.35

7.71

9.53

9.98

12.25

––

16.07 22.32

4.2 5.7

5.7 7.3

1.59 2.18

5.94

7.48

7.37

9.53

11.79

11.79

17.24

23.13

40 80

21.77 30.97

6.8 10.0

9.1 11.8

2.7 3.8

6.12

9.53

9.07

12.70

15.42

15.88

30.84

39.01

Std. XS

40 80

28.26 42.56

10.9 16.3

13.6 19.0

3.9 5.4

8.16

11.34

12.70

16.33

19.96

20.87

34.02

49.90

202.7 193.7

Std. XS

40 80

42.55 64.64

21.8 33.1

25 33.5

5.9 8.6

12.70

19.05

21.77

25.40

32.21

38.10

52.16

84.82

254.5 247.7

Std. XS

40 60

10 14 15 20

31.75

35.38

44.00

53.34

90.36

121.56

-

41 54 57 77

25.40

Std. XS Std. XS

38.6 52 57 75

17.24

304.8 298.5 336.6 330.2

60.31 81.55 73.88 97.46

27.22

38.10

45.36

50.80

64.41

86.18

101.60

168.74

30 -

81.33 107.39

73 97

73 93

28 37

35.38

51.26

58.97

74.39

84.37

107.05

157.40

254.92

406.4

387.4 381.0

Std. XS

30 40

93.27 123.30

98 130

91 120

35 46

42.18

63.50

77.11

101.60

111.58

145.15

209.11

310.71

450

457

438.2 431.8

Std. XS

-

105.16 139.15

120 165

135 190

40 53

52.62

68.04

102.51

126.10

138.35

181.89

217.27

419.12

500

508

489.0 482.6

Std. XS

20 30

117.15 155.12

150 200

168 245

61 82

65.32

81.65

123.38

149.69

174.63

231.33

312.98

527.98

600

610

590.6 584.2

Std. XS

20 -

141.12 187.06

220 280

240 350

77 95

91.63

118.84

203.21

222.26

247.21

342.92

443.16

680.39

750

762

743.0 736.6

Std. XS

20

176.84 234.67

332 440

388 484

107 143

142.88

163.29

326.59

367.41

421.84

680.39

589.67

975.22

900

914

895.4 889.0

Std. XS

20

212.56 282.27

481 638

588 731

129 172

217.72

235.87

510.29

544.31

589.67

1031.92

793.79

1564.89

Outside Diam. mm

Inside Diam. mm

Identification Std. X.S

Sch. No.

15

21.3

15.8 13.9

Std. XS

40 80

1.27 1.62

20

26.7

20.9 18.9

Std. XS

40 80

1.69 2.20

0.08 0.11

0.21 0.27

0.07 0.10

0.68

0.86

0.91

1.25

25

33.4

26.6 24.3

Std. XS

40 80

2.50 3.24

0.17 0.21

0.34 0.43

0.14 0.18

0.95

1.09

1.09

32

42.2

35.1 32.5

Std. XS

40 80

3.39 4.47

0.28 0.39

0.64 0.75

0.18 0.23

1.13

1.41

40

48.3

40.9 38.1

Std. XS

40 80

4.05 5.41

0.39 0.50

0.95 1.13

0.27 0.32

1.36

50

60.3

52.5 49.2

Std. XS

40 80

5.44 7.48

0.68 1.00

1.45 1.72

0.41 0.54

65

73.0

62.7 59.0

Std. XS

40 80

8.63 11.41

1.39 1.82

2.45 2.95

80

88.9

77.9 73.7

Std. XS

40 80

11.29 15.27

2.18 2.86

90

101.6

90.1 85.4

Std. XS

40 80

13.57 18.63

100

114.3

102.3 97.2

Std. XS

40 80

125

141.3

128.2 122.3

Std. XS

150

168.3

154.1 146.3

200

219.1

250

273.1

300

323.9

350

355.6

400

DIMENSIONS

MASS IN KILOGRAMS (kg)

APPROXIMATE MASS PER UNIT FOR AUSTENITIC STAINLESS STEEL PIPE AND FITTINGS CAN BE OBTAINED BY APPLYING A FACTOR OF 1.015

8

Bolts & studs for ASME B16.5 Flanges BOLTING

To suit R.F. Flange sizes DN 15 to 600 to ASME — B16.5 (BS. 1560) and DN 750 & 900 to BS. 3293 Diameter of Bolts is shown in inches. For nominal diameters 1 inch and smaller, threads are U.N.C.; nominal diameters 1 - 1/8 inch and larger threads are 8 U.N. (8 T.P.I).

L

L*

Length of Bolts (L) is shown in millimetres rounded to the nearest 5mm. Stud Bolt lengths (L*) do not include the height of points. Machine Bolt lengths (L) include the height of point. The length shown includes the height of the Raised Face in all cases.

*Point Height

STUD BOLT WITH NUTS

Nom Flge Size DN

MACHINE BOLT WITH NUT

15 20 25 32 40 50 65 80 90 100 125 150 200 250 300 350

PN 20 (Class 150) PN 50 (Class 300) PN 100 (Class 600) Dia. L No. Dia. L No. Dia. L Bolts Stud Mach. Bolts Bolts Stud Mach. Bolts Bolts Stud ins. Bolts Bolts ins. Bolts Bolts ins. Bolts mm mm mm mm mm 1/2 1/2 1/2 4 60 45 4 65 55 4 80 1/2 5/8 5/8 4 65 50 4 75 60 4 90 1/2 5/8 5/8 4 65 55 4 80 65 4 90 1/2 5/8 5/8 4 70 55 4 80 65 4 100 1/2 3/4 3/4 4 70 60 4 90 75 4 105 5/8 5/8 5/8 4 80 65 8 90 75 8 105 3/4 3/4 5/8 4 90 75 8 100 85 8 120 5/8 3/4 3/4 4 90 75 8 110 90 8 125 5/8 3/4 7/8 8 90 75 8 110 95 8 140 5/8 3/4 7/8 8 90 75 8 110 95 8 145 3/4 3/4 8 90 80 8 120 100 8 1 165 3/4 3/4 8 100 85 12 125 105 12 1 170 3/4 7/8 1 1/8 195 8 110 90 12 140 110 12 7/8 215 12 115 95 16 1 155 130 16 1 1/4 1 7 170 145 20 1 1/4 220 12 /8 120 100 16 1 /8 12 1 130 110 20 1 1/8 175 150 20 1 3/8 235

400

16

1

135

115

20

1 1/4

190

160

20

1 1/2

450

16

1 1/8

150

125

24

1 1/4

195

170

20

500

20

160

135

24

180

24

20

175

145

24

1 1/4 1 1/2

205

600

1 1/8 1 1/4

230

195

24

750 900

28 32

1 1/4 1 1/2

190 215

160 180

28 32

1 3/4 2

290 325

250 280

28 28

No. Bolts

PN 150 (Class 900) No. Dia. L Bolts Bolts Stud ins. Bolts mm USE PN250 DIMENSIONS IN THESE SIZES

7/8

PN 250 (Class 1500) No. Dia. L Bolts Bolts Stud ins. Bolts mm 3/4 4 105 3/4 4 115 7/8 4 125 7/8 4 125 4 1 140 7/8 8 145 8 1 160 180 8 1 1/8 8 1 1/4 195 8 1 1/2 250 12 1 3/8 260 12 1 5/8 290 12 1 7/8 335 16 2 375

PN 420 (Class 2500) No. Dia. L Bolts Bolts Stud ins. Bolts mm 3/4 4 125 3/4 4 125 7/8 4 140 4 1 150 170 4 1 1/8 8 1 175 195 8 1 1/8 8 1 1/4 220 8 1 1/2 255 8 1 -3/4 300 8 2 345 12 2 380 12 2 1/2 485 12 2 3/4 540

1 1/8 1 1/4 1 1/8 1 3/8 1 3/8 1 3/8

145 170 190 195 220 235 255

20

1 1/2

275

16

2 1/4

405

350

255

20

1 5/8

285

16

2 1/2

445

400

1 5/8

275

20

1 7/8

325

16

2 3/4

495

450

1 5/8 1 7/8

290

20

2

345

16

3

540

500

330

20

2 1/2

435

16

3 1/2

615

600

2

355 400

2 1/2

-

Inch/ Metric Bolting interchangeable for ASME B16.5 flanges as below

FOR

ASTM A320

Standard specification for alloy steel and stainless steel bolting materials for high temperature service. Standard specification for carbon and alloy steel nuts for bolts for high pressure and high temperature service. Standard specification for alloy steel bolting materials for low temperature service. Grade L7 covers alloy steel stud bolts. Grade L4 covers alloy steel nuts to suit Grade L7 stud bolts.

750 900

PN150, 250 & 420 - NOT LISTED IN BS 3293

MATERIAL SPECIFICATIONS

ASTM A194 Grade 2H

15 20 25 32 40 50 65 80 90 100 125 150 200 250 300

8 8 8 12 12 16 20

Raised Face height of 2 mm for PN20 & 50 and 7 mm for PN100, 150, 250 & 420 is included in dimension L (Bolt Length).

ASTM A193 Grade B7

Nom Flge Size DN

1/2” 5/8” 3/4”

USE M14 M16 M20

7/8”

M24

1” 1 1/8”

M27 M30

1 1/4” 1 3/8”

M36

1 1/2” 1 5/8”

M42

1 3/4” 1 7/8”

M48

M33 M39 M45

2”

M52

2 1/4” 2 1/2”

M56 M64

2 3/4”

M72

9

FLANGE IDENTIFICATION CHART A guide to the key dimensions of popular steel flange types Size (mm)

15

20

25

32

40

50

65

80

100

Table / Class

Diam. of Flange

Bolt Circle Diam.

No. of Bolts

Table D Table E Table H ANSI 150 ANSI 300 ANSI 600 PN 16 Table D Table E Table H ANSI 150 ANSI 300 ANSI 600 PN 16 Table D Table E Table H ANSI 150 ANSI 300 ANSI 600 PN 16 Table D Table E Table H ANSI 150 ANSI 300 ANSI 600 PN 16 Table D Table E Table H ANSI 150 ANSI 300 ANSI 600 PN 16 Table D Table E Table H ANSI 150 ANSI 300 ANSI 600 PN 16 Table D Table E Table H ANSI 150 ANSI 300 ANSI 600 PN 16 Table D Table E Table H ANSI 150 ANSI 300 ANSI 600 PN 16 Table D Table E Table H ANSI 150 ANSI 300 ANSI 600 PN 16

95 95 115 89 95 95 95 100 100 115 98 117 117 105 115 115 120 108 124 124 115 120 120 135 117 133 133 140 135 135 140 127 156 156 150 150 150 165 152 165 165 165 165 165 185 178 191 191 185 185 185 205 191 210 210 200 215 215 230 229 254 273 220

67 67 83 60.3 66.7 66.7 65 73 73 83 69.8 82.5 82.5 75 83 83 87 79.4 88.9 88.9 85 87 87 98 88.9 98.4 98.4 100 98 98 105 98.4 114.3 114.3 110 114 114 127 120.6 127 127 125 127 127 146 139.7 149.2 149.2 145 146 146 165 152.4 168.3 168.3 160 178 178 191 190.5 200 215.9 180

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 4 4 4 8 4 8 8 4 4 4 8 4 8 8 8 4 8 8 8 8 8 8

Diam. / Length Bolts / Studs Steel Flanges M12 x 45 M12 x 45 M16 x 60 1/2 x 60 1/2 x 65 1/2 x 80 –– M12 x 45 M12 x 45 M16 x 60 1/2 x 65 5/8 x 75 5/8 x 90 –– M12 x 45 M12 x 45 M16 x 60 1/2 x 65 5/8 x 80 5/8 x 105 –– M12 x 50 M12 x 50 M16 x 65 1/2 x 70 5/8 x 80 5/8 x 100 –– M12 x 50 M12 x 50 M16 x 65 1/2 x 70 3/4 x 90 3/4 x 105 –– M16 x 60 M16 x 60 M16 x 75 5/8 x 80 5/8 x 90 5/8 x 105 –– M16 x 60 M16 x 60 M16 x 75 5/8 x 90 3/4 x 100 3/4 x 120 –– M16 x 60 M16 x 60 M16 x 75 5/8 x 90 3/4 x 110 3/4 x 125 –– M16 x 65 M16 x 65 M16 x 85 5/8 x 90 3/4 x 110 7/8 x 145 ––

Diam. Holes

Flange Thickness Cast / Forged Steel

14 14 18 16 16 16 14 14 14 18 16 20 20 14 14 14 18 16 20 20 14 14 14 18 16 20 20 18 14 14 18 16 23 23 18 18 18 18 20 20 20 16 18 18 18 20 23 23 18 18 18 18 20 23 23 18 18 18 18 20 23 26 18

5* 6* 13 11.5 14.5 14.5 –– 5* 6* 13 14 16 16 –– 5* 7* 14 14 18 18 –– 6* 8* 17 16 22 22 –– 6* 9* 17 17 22 22 –– 8* 10* 19 20 22 26 –– 8* 10* 19 23 26 30 –– 10* 11* 22 24 32 32 –– 10* 13 25 24 32 38 ––

*It is impractical to use thickness less than 12.00mm for plate flanges. Dimensions AS 2129 – ANSI/ASME B16.5

10

FLANGE IDENTIFICATION CHART Size (mm)

125

150

200

250

300

350

375

400

450

500

600

Table / Class

Diam. of Flange

Bolt Circle Diam.

No. of Bolts

Diam. / Length Bolts / Studs Steel Flanges

Diam. Holes

Flange Thickness Cast / Forged Steel 22

Table D

255

210

8

M16 x 65

18

Table E

255

210

8

M16 x 65

18

14

Table H

280

235

8

22

29

ANSI 150

254

215.9

8

M20 x 95 3/4 x 90

23

24

ANSI 300

279

234.9

8

3/4 x 120

23

35

ANSI 600

330

266.7

8

1 x 165

29

45

PN 16

250

210

8

––

18

––

Table D

280

235

8

M16 x 65

18

13

Table E

280

235

8

M20x 65

22

17

Table H

305

260

12

22

29

23

26

ANSI 150

279

241.3

8

M20 x 95 3/4 x 100

ANSI 300

318

269.9

12

3/4 x 125

23

37

ANSI 600

356

292.1

12

1 x 170

29

48 ––

PN 16

285

240

8

––

22

Table D

335

292

8

M16 x 65

18

13

Table E

335

292

8

M20 x 65

22

19

M20 x 100 3/4 x 110

22

32

23

29

Table H

370

324

12

ANSI 150

343

298.4

8

ANSI 300

381

330.2

12

7/8 x 140

26

41

ANSI 600

419

349.2

12

1 1/8 x 195

32

56

PN 10

340

295

8

––

22

––

PN 16

340

280

12

––

22

––

Table D

405

356

8

M20 x 75

22

––

Table E

405

356

12

M20 x 75

22

22

Table H

430

381

12

35

406

361.9

12

M24 x 120 7/8 x 115

26

ANSI 150

29

30

ANSI 600

510

431.8

16

1 1/4 x 215

35

64

PN 10

395

350

8

––

22

––

PN 16

405

350

12

––

22

––

Table D

455

406

12

M20 x 85

22

22 25

Table E

455

406

12

M24 x 85

26

Table H

490

438

16

26

41

ANSI 150

483

431.8

12

M24 x 110 7/8 x 120

26

32

ANSI 300

520

450.8

16

1 1/8 x 170

32

51

PN 10

445

400

12

––

22

––

PN 16

450

410

12

––

25

––

Table D

525

470

12

M24 x 95

26

25

Table E

525

470

12

M24 x 95

26

29 48

Table H

550

495

16

M27 x 130

30

ANSI 150

535

476.2

12

29

35

ANSI 300

585

514.3

20

1 x 130 1 1/8 x 175

32

54

Table D

550

495

12

M24 x 95

26

22

Table E

550

495

12

M24 x 95

26

32

Table D

580

521

12

M24 x 95

26

22

Table E

580

521

12

M24 x 100

26

32 54

Table H

610

552

20

M27 x 140

30

ANSI 150

597

539.7

16

29

37

ANSI 300

650

571.5

20

1 x 130 1 1/4 x 190

35

57

Table D

640

584

12

M24 x 95

26

25

Table E

640

584

16

M24 x 120

26

35

Table H

675

610

20

ANSI 150 ANSI 300

635 710

577.8 628.6

16 24

M30 x 160 1 1/8 x 150 1 1/4 x 195

33 32

60 40

35

60

Table D

705

641

16

M24 x 110

26

29

Table E

705

641

16

M24 x 110

26

38

Table H

735

673

24

M30 x 170

33

67

ANSI 150

700

635

20

32

43

ANSI 300

775

685.8

24

1 1/8 x 160 1 1/4 x 205

35

64

Table D

825

756

16

M27 x 120

30

32

Table E

825

756

16

M30 x 140

33

48

Table H

850

781

24

76

815

749.3

20

M33 x 200 1 1/4 x 175

36

ANSI 150

35

48

ANSI 300

915

812.8

24

1 1/2 x 230

42

70

*It is impractical to use thickness less than 12.00mm for plate flanges. Dimensions AS 2129 – ANSI/ASME B16.5

11

AUSTRALIAN STANDARD flanges

DIAM. RAISED FACE

1.6mm

DIMENSIONS FOR LOOSE FLANGES

FLAT FACE

FLAT FACE

PLATE FLANGE SLIP ON WELD

BLANK OR BLIND FLANGE

COPPER ALLOY T.3 – Plate or Boss or Blank T.10 – Plate or Boss T.11 – Blank

Nominal Size DN OD mm 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1200

95 100 115 120 135 150 165 185 215 255 280 335 405 455 525 580 640 705 825 910 995 1060 1175 1255 1490

Nominal Size DN OD mm 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600

115 115 120 135 140 165 185 205 230 280 305 370 430 490 550 610 675 735 850

DIAM. RAISED FACE

1.6mm

FLAT FACE

BOSS FLANGE – SLIP ON WELD OR SCR. B.S.P.

Table D Flange Drilling Thickness Bolt No. of Dia. of T3 ** Circle Bolts Bolts Dia. mm mm T6 mm mm 6 5 67 4 M12 6 5 73 4 M12 8 5 83 4 M12 8 6 87 4 M12 10 6 98 4 M12 10 8 114 4 M16 11 8 127 4 M16 13 10 146 4 M16 16 10 178 4 M16 17 13 210 8 M16 17 13 235 8 M16 19 13 292 8 M16 19 16 356 8 M20 22 19 406 12 M20 25 22 470 12 M24 521 12 M24 25 22 29 25 584 12 M24 32 29 641 16 M24 35 32 756 16 M27 – 35 845 20 M27 – 41 927 20 M30 – 41 984 20 M33 – 48 1092 24 M33 – 51 1175 24 M33 – 60 1410 32 M33

Table E Flange OD mm Thickness T10 T11 ** mm mm T6 mm 95 6 6 6 100 6 6 6 115 8 8 7 120 8 8 8 135 10 10 9 150 10 10 10 165 11 11 10 185 13 13 11 215 16 16 13 255 17 17 14 280 17 17 17 335 19 20 19 405 22 25 22 455 25 28 25 525 25 32 29 580 25 36 32 640 29 41 35 705 32 46 38 825 38 – 48 910 – – 51 995 – – 54 1060 – – 54 1175 – – 64 1255 – – 67 1490 – – 79

Table H Flange Drilling † Dia. Bolt No. of Thickness T10 T11 * T6 R/F Circle Bolts Dia. mm mm mm mm mm 10 11 13 57 83 4 10 11 13 57 83 4 11 12 14 64 87 4 11 13 17 76 98 4 13 14 17 83 105 4 13 16 19 102 127 4 14 17 19 114 146 8 16 19 22 127 165 8 19 23 25 152 191 8 22 27 29 178 235 8 25 30 29 210 260 12 32 39 32 260 324 12 35 45 35 311 381 12 38 52 41 362 438 16 41 58 48 419 495 16 44 64 54 483 552 20 48 71 60 533 610 20 51 78 67 597 673 24 57 92 76 699 781 24

DIAM. RAISED FACE

1.6mm

WELD NECK FLANGE

FORGED OR PLATE STEEL T.6 – Plate or Boss or Blank, or Weldneck (except for valves) T.18– Plate or Blank or Weldneck (except for valves)

Drilling Bolt No. of Dia. of Circle Bolts Bolts Dia. mm mm 67 4 M12 73 4 M12 83 4 M12 87 4 M12 98 4 M12 114 4 M16 127 4 M16 146 4 M16 178 8 M16 210 8 M16 235 8 M20 292 8 M20 356 12 M20 406 12 M24 470 12 M24 521 12 M24 584 16 M24 641 16 M24 756 16 M30 845 20 M30 927 20 M33 984 20 M33 1092 24 M33 1175 24 M36 1410 32 M36

Table F Flange OD mm Thickness T10 T11 ** mm mm T6 mm 95 8 8 10 100 8 8 10 120 10 10 10 135 10 10 13 140 11 11 13 165 11 12 16 185 13 13 16 205 14 15 16 230 17 17 19 280 19 20 22 305 22 23 22 370 25 28 25 430 25 32 29 490 29 37 32 550 32 42 35 610 32 47 41 675 35 52 44 735 38 57 51 850 41 68 57 935 – – 60 1015 – – 67 1060 – – 68 1185 – – 76 1275 – – 83 1530 – – 95

Table J Flange Drilling Dia. of OD Thickness Dia. Bolt No. of Dia. of Bolts mm R/F Circle Bolts Bolts * T6 mm mm Dia. mm mm mm M16 115 16 57 83 4 M16 M16 115 16 57 83 4 M16 M16 120 19 64 87 4 M16 M16 135 19 76 98 4 M16 M16 140 22 83 105 4 M16 M16 165 25 102 127 4 M20 M16 185 25 114 146 8 M20 M16 205 32 127 165 8 M20 M16 230 35 152 191 8 M20 M20 280 38 178 235 8 M24 M20 305 38 210 260 12 M24 M20 370 41 260 324 12 M24 M24 430 48 311 381 12 M27 M24 490 51 362 438 16 M27 M27 550 57 419 495 16 M30 M27 610 64 483 552 20 M30 M30 675 70 533 610 20 M33 M30 735 79 597 673 24 M33 M33 850 92 699 781 24 M36

Nominal Size DN Drilling Bolt No. of Dia. of Circle Bolts Bolts Dia. mm mm 67 4 M12 15 73 4 M12 20 87 4 M16 25 98 4 M16 32 105 4 M16 40 127 4 M16 50 146 8 M16 65 165 8 M16 80 191 8 M16 100 235 8 M20 125 260 12 M20 150 324 12 M20 200 381 12 M24 250 438 16 M24 300 495 16 M27 350 552 20 M27 400 610 20 M30 450 673 24 M30 500 781 24 M33 600 857 24 M33 700 940 28 M33 750 984 28 M33 800 1105 32 M36 900 1194 36 M36 1000 1441 40 M39 1200

Table R Flange Drilling OD Thickness Dia. Bolt No. of Dia. of mm R/F Circle Bolts Bolts * T18 mm Dia. mm mm mm 115 19 64 83 4 M16 115 19 64 83 4 M16 125 22 76 95 4 M16 135 22 76 98 4 M16 150 25 89 114 4 M20 165 25 102 127 8 M16 185 29 114 146 8 M20 205 32 127 165 8 M20 240 35 152 197 8 M24 280 41 178 235 12 M24 305 44 210 260 12 M24 370 51 260 324 12 M27 430 60 311 387 16 M27 510 70 362 457 16 M30 585 79 419 527 16 M33 640 89 483 584 20 M33 735 98 572 673 20 M36 805 105 622 730 20 M39 – – – – – –

Nominal Size DN

15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 –

NOTES: (1) All dimensions are in millimetres (mm). (2) Only metric preferred sizes listed, except for DN 750 which is a Non-preferred size. * * (3) It is impractical to use flange thickness less than 12mm for Steel Plate Flanges. * (4) Thickness includes 1.6mm height for the Raised Face.



† (5) The Raised Face is non-preferred for Table “H”. (6) It is normal practice to supply Steel Flanges to Tables A, D, C, E, F and H. — Flat Faced. (7) All copper alloy flanges shall be Flat Faced. (8) All flanges shall be drilled to Standard Tables unless otherwise specified. (For Bolt dimensions see separate page).

IMPORTANT: For DN 150 and DN 200 Flanges, the O.D. of pipe being used must be specified. Dimensions for Flange Tables A, C, K, S and T on application.

12

I.S.O. METRIC HEXAGON STEEL BOLTS FOR USE WITH AS.2129 FLANGES

o

o

Steel hexagon Bolts and Nuts (XOX) are recommended for use within a temperature range of –50 C to +300 C. Outside of this temperature range, Stud Bolts should be used as recommended in AS.2528.

Length

Bolt Diam.

A quick reference chart for sizing bolts and nuts for a range of regularly used standard flanges is given below: APPLICABLE TO PLATE & FORGED STEEL LOOSE FLANGES ONLY

Flat faced joint illustrated

Note: Integral valve flanges quite often differ in thickness to equivalent loose flanges. When integral flanges are involved due allowance should be made to bolt lengths. Nominal Flange Size DN

15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1200

No. Bolts Per Flange 4 4 4 4 4 4 4 4 4 8 8 8 8 12 12 12 12 16 16 20 20 20 24 24 32

Table D XOX Bolt & Nut dia. x lgth M12 x 40mm* M12 x 40mm* M12 x 40mm* M12 x 40mm* M12 x 40mm* M16 x 45mm* M16 x 45mm* M16 x 45mm* M16 x 45mm* M16 x 45mm* M16 x 45mm* M16 x 45mm* M20 x 55mm* M20 x 60mm* M24 x 75mm* M24 x 75mm* M24 x 80mm* M24 x 85mm* M27 x 100mm* M27 x 100mm* M30 x 120mm* M33 x 120mm* M33 x 140mm* M33 x 140mm* M33 x 160mm*

No. Bolts Per Flange 4 4 4 4 4 4 4 4 8 8 8 8 12 12 12 12 16 16 16 20 20 20 24 24 32

Table E XOX Bolt & Nut dia. x lgth M12 x 40mm* M12 x 40mm* M12 x 40mm* M12 x 40mm* M12 x 40mm* M16 x 45mm* M16 x 45mm* M16 x 45mm* M16 x 45mm* M16 x 50mm* M20 x 60mm* M20 x 60mm* M20 x 70mm* M24 x 80mm* M24 x 85mm* M24 x 100mm* M24 x 100mm* M24 x 110mm* M30 x 130mm* M30 x 140mm* M33 x 150mm* M33 x 150mm* M33 x 170mm* M36 x 180mm* M36 x 200mm*

No. Bolts Per Flange 4 4 4 4 4 4 8 8 8 8 12 12 12 16 16 20 20 24 24 24 28 28 32 36 40

Table F XOX Bolt & Nut dia. x lgth M12 X 40mm* M12 X 40mm* M16 X 45mm* M16 X 45mm* M16 X 45mm* M16 X 50mm* M16 X 50mm* M16 X 50mm* M16 X 60mm* M20 X 70mm* M20 X 70mm* M20 X 75mm* M24 X 85mm* M24 X 100mm* M27 X 100mm* M27 X 120mm* M30 X 130mm* M30 X 140mm* M33 X 150mm* M33 X 160mm* M33 X 170mm* M33 X 180mm* M36 X 200mm* M36 X 220mm* M39 X 240mm*

No. Bolts Per Flange 4 4 4 4 4 4 8 8 8 8 12 12 12 16 16 20 20 24 24

Table H XOX Bolt & Nut dia. x lgth M16 x 45mm* M16 x 45mm* M16 x 50mm* M16 x 55mm* M16 x 55mm* M16 x 60mm* M16 x 60mm* M16 x 65mm* M16 x 70mm* M20 x 80mm* M20 x 80mm* M20 x 90mm* M24 x 100mm* M24 x 110mm* M27 x 130mm* M27 x 140mm* M30 x 160mm* M30 x 170mm* M33 x 190mm*

Notes • All dimensions are in millimetres (mm). • High strength structural bolts to AS 1252 may be substituted for property class 8.8 bolts if agreed to by the purchaser. • Bolts to AS 1252 are heavy hexagon series and the selection of such bolts would be subject to space being available on the relevant flange.

Temp in 0C

-50 to 232 250 275 300 325 350 375 400 425 450 475 Max. Hydrostatic Test Pressure kPa

Temperature / Pressure Ratings for Carbon Steel Flanges Maximum Allowable Pressure in kPa by Flange Tables (For approximate PSI divide by 7) D E F

Bolt lengths listed apply to flat-faced or 1.6mm raised face flanges with allowance for 1.6mm gasket thickness. *For approximate Stud Bolt Lengths take the XOX Bolt Length and add the metric diameter in mm rounded to the nearest 5mm increment up. Note: (This does not include length of point) This chart shows bolt diameters as recommended in AS.2129. Some of these are Non-preferred sizes e.g. (M27), (M33) and (M39) which are not readily available in Australia. Stud Bolts should be used as alternatives to bolts where the size is greater than M24 and it is therefore suggested that Stud Bolts as specified in AS.2528 or BS.4882 should be used. Inch series bolts interchangeable as follows: FOR

USE

FOR

USE

1/4 “ 5/16” 3/8” 1/2” 5/8” 3/4”

M6 M8 M10 M12 M16 M20

7/8”

M24 (M27) M30 (M33) M36 (M39)

1” 1 1/8” 1 1/4” 1 3/8” 1 1/2”

BOLT HOLE DIAMETERS For bolts to M24, clearance hole 2mm larger. Above M24, clearance hole 3mm larger. XOX BOLTS & NUTS XOX is the trade term used for H.R.H. commercial steel bolts and nuts. H.R.H. denotes Hexagon Head x Round Shank x Hexagon Nut. XOX Bolting

H

700 650 600 570 550 500 450 400 350

1400 1300 1200 1100 1000 950 900 800 700

2100 2000 1800 1700 1600 1400 1300 1200 1000

3500 3300 3100 2900 2600 2400 2200 2000 1700 1300 900

1050

2100

3150

5250

Temp. Range: -50oC to +3000C Flange Specifications Table Bolts Nuts D, E, F AS 1110 Gr.4.6 AS 1112 Gr.5 or AS 1111 Gr.4.6 H AS 1110 Gr8.8 AS 1112 Gr.8

13

LIGHT/EXTRA LIGHT PIPE TO AUSTRALIAN STANDARDS

Grade C350 pipe is a lightweight, high strength pipe for general mechanical and structural applications.

SPECIFICATION

GALVANIZING

Grade C350 pipe is manufactured and tested to meet the requirement of the following specifications:

Grade C350 pipe is manufactured and tested to meet the requirement of AS 4792 Galvanized Coatings.

C350 is manufactured by coldforming and high frequency electric resistance welding.

• AS 1163 Structural Steel Hollow Sections (Grade C350, C350L0).

Min. Ave Coating Mass

C350 is available in black, ILG and galvanized finishes. Also available with one or both ends swaged as follows: NB

XL

L

20

a

X

25

a

a

32

a

a

40

a

a

50

a

X

SUPPLY CONDITIONS Surface Finish Straightness Thickness Tolerance Dimension Tolerance Standard Length Length Tolerance

Dimensions Nominal Designation t Size DN do (mm) (mm) 26.9 x 2.0 CHS 2.3 CHS 33.7 x 2.0 CHS 2.6 CHS 42.4 x 2.0 CHS 2.6 CHS 48.3 x 2.3 CHS 2.9 CHS 60.3 x 2.3 CHS 2.9 CHS 76.1 x 2.3 CHS 3.2 CHS 88.9 x 2.6 CHS 3.2 CHS 101.6 x 2.6 CHS 3.2 CHS 114.3 x 3.2 CHS 3.6 CHS 139.7 x 3.0 CHS 3.5 CHS 165.1 x 3.5 CHS 150 LT

• AS/NZ 4792 Hot dip galvanized (zinc) coatings on ferrous hollow sections by a continuous or a specialised process. MECHANICAL PROPERTIES Minimum Yield Strength 350MPa Minimum Tensile Strength 450MPa Minimum Elongation in 5.65 √So 20%

(mm) 20 XL 20 LT 25 XL 25 LT 32 XL 32 LT 40 XL 40 LT 50 XL 50 LT 65 XL 65 LT 80 XL 80 LT 90 XL 90 LT 100 XL 100 LT 125 XL 125 LT 150 LT

Black/ILG/Galvanized

300g/m2

The coating adherence of the galvanizing is satisfactory for the pipe to be bent to a radius 6 times the diameter of the pipe. WELDING The following consumables are recommended by AS 1554.1 when welding C350 sections. Manual metal-arc (MMAW) E41XX, E48XX Gas metal-arc (MIG) (GMAW) W50X

Refer to Australian Standards 6.5m +50mm/-0mm

Mass and Bundling Data - Calculated in accordance with AS 1163 Bundling Mass Bundle Lengths Per Metres Per Nominal Mass Dimenions Bundle Bundle kg/m m/tonne mm WxH 6.5m m Black Galv. Black Galv. 350 306 127 825.5 1.23 1.29 814 767 350 306 127 825.5 1.40 1.46 717 680 372 327 91 591.5 1.56 1.64 640 602 372 327 91 591.5 1.99 2.07 501 497 383 337 61 396.5 1.99 2.10 502 473 383 337 61 396.5 2.55 2.65 392 374 436 384 61 396.5 2.61 2.73 383 364 436 384 61 396.5 3.25 3.36 308 295 422 374 37 240.5 3.29 3.44 304 288 422 374 37 240.5 4.11 4.25 244 234 533 472 37 240.5 4.19 4.33 239 231 533 472 37 240.5 5.75 5.94 174 167 445 397 19 123.5 5.53 5.75 181 174 445 397 19 123.5 6.76 6.98 148 143 508 454 19 123.5 6.35 6.60 158 152 508 454 19 123.5 7.70 8.04 129 124 572 510 19 123.5 8.77 9.05 114 110 572 510 19 123.5 9.83 10.11 102 98.6 698 382 13 84.5 10.11 10.50 98.9 95.2 698 382 13 84.5 11.76 12.10 85.1 82.4 660 451 10 65 13.95 14.40 71.7 69.4

Mass per Bundle tonnes Black 1.010 1.150 0.920 1.180 0.790 1.010 1.030 1.290 0.790 0.990 1.007 1.380 0.683 0.840 0.784 0.960 1.083 1.214 0.855 0.993 0.907

Galv. 1.070 1.200 0.970 1.230 0.830 1.050 1.080 1.330 0.830 1.020 1.040 1.430 0.710 0.860 0.815 0.990 1.118 1.249 0.887 1.022 0.936

Notes: LT = Light, XL = Extra Light The term “tube” is synonymous with the term “pipe”.

14

MEDIUM & HEAVY PIPE TO AUSTRALIAN STANDARDS

WORKING PRESSURES – WELDED JOINTS

SPECIFICATION

END PROCESSING OPTIONS

Where AS 1074 pipe is used in pressure piping covered by AS 4041, the maximum pressure shall not exceed • AS 1074 Steel tubes and tubulars for ordinary service. 1210 kPa for AS 1074 pipe up to and including DN 100 and 1030 kPa for AS 1074 pipe exceeding DN 100. • AS 1163 Structural steel hollow sections (Grade C250, C250L0). C250 pipe is manufactured and tested to meet the requirement of the following specifications:

• Plain End

• Shouldered

• Roll Grooved

• Threaded

THREADED PIPE Screwed on one or both ends in accordance with AS 1074. The tapered Whitworth thread used complies with the requirements of AS 1722, Part 1 and is suitable for

both parallel and taper threaded sockets. WORKING PRESSURES – THREADED JOINTS TAPER/PARALLEL THREAD

MECHANICAL PROPERTIES Minimum Yield Strength

250MPa

Minimum Tensile Strength

320MPa

Minimum Elongation in 5.65 √So

20%

SUPPLY CONDITIONS Surface Finish

Black/Painted/Galvanized/ILG

Straightness Thickness Tolerance Dimension Tolerance

Refer to Australian Standards

Standard Length

6.5m

Length Tolerance

+50mm/-0mm

CHS Grade C250 Dimensions Nominal Size Designation t DN do (mm) (mm)

26.9 x 2.6 CHS 3.2 CHS 33.7 x 3.2 CHS 4.0 CHS 42.4 x 3.2 CHS 4.0 CHS 48.3 x 3.2 CHS 4.0 CHS 60.3 x 3.6 CHS 4.5 CHS 76.1 x 3.6 CHS 4.5 CHS 88.9 x 4 CHS 4.9 CHS 101.6 x 4.0 CHS 4.9 CHS 114.3 x 4.5 CHS 5.4 CHS 139.7 x 5.0 CHS 5.4 CHS 165.1 x 5.0 CHS 5.4 CHS

(mm)

20 M 20 H 25 M 25 H 32 M 32 H 40 M 40 H 50 M 50 H 65 M 65 H 80 M 80 H 90 M 90 H 100 M 100 H 125 M 125 H 150 M 150 H

Nom. Size DN

Water & Inert Oil Med.

Heavy

Type of Service Fuel Oil

LPG

(mm)

kPa

kPa

Med. & Heavy kPa

25 32 40 50 65 80 100 125 150

2070 1720 1720 1380 1380 1380 1030 1030 860

2410 2070 2070 1720 1720 1720 1380 1380 1030

140 140 140 140 – – – – –

Medium Press Temp o C kPa

Heavy Press Temp o kPa C

Other Applications (including Steam & Compressed Air) Medium Heavy Press Temp Press Temp o o kPa C kPa C

1030 1030 1030 860 860 860 690 – –

1210 1030 1030 860 860 860 850 – –

1210 1030 1030 860 860 860 690 – –

100 100 100 100 100 100 100 – –

Mass and Bundling Data - Calculated in accordance with AS 1163 Bundling Bundle Lengths Per Metres Per Nominal Mass Dimenions Bundle Bundle kg/m mm WxH

350 350 372 372 383 383 436 436 422 422 533 533 445 445 508 508 571 571 698 698 660 660

306 306 327 327 337 337 384 384 374 374 472 472 397 397 454 454 509 509 382 382 451 451

192 192 192 192 192 192 192 – –

100 100 100 100 100 100 100 – –

1210 1030 1030 860 860 860 690 – –

192 192 192 192 192 192 192 – –

Mass Mass per Bundle tonnes

m/tonne

6.5m

m

Black

Galv.

Black

Galv.

Black

Galv.

127 127 91 91 61 61 61 61 37 37 37 37 19 19 19 19 19 19 13 13 10 10

825.5 825.5 591.5 591.5 396.5 396.5 396.5 396.5 240.5 240.5 240.5 240.5 123.5 123.5 123.5 123.5 123.5 123.5 84.5 84.5 65 65

1.56 1.87 2.41 2.94 3.10 3.80 3.57 4.38 5.03 6.19 6.43 7.93 8.37 10.3 9.63 11.9 12.2 14.5 16.6 17.9 19.7 21.7

1.62 1.93 2.49 3.02 3.20 3.90 3.68 4.49 5.18 6.33 6.61 8.12 8.58 10.5 9.88 12.2 12.4 14.3 16.9 18.2 20.1 21.57

642 535 415 340 322 263 280 228 199 161 156 126 120 96.8 104 84 82.2 69.1 60.2 55.9 50.7 45.9

613 522 406 330 310 255 270 221 192 157 150 123 116 94.4 100 81.7 79.8 67.4 58.6 54.6 49.3 46

1.29 1.54 1.43 1.74 1.23 1.51 1.41 1.74 1.21 1.49 1.55 1.91 1.03 1.28 1.19 1.47 1.5 1.79 1.4 1.51 1.28 1.38

1.32 1.59 1.47 1.78 1.27 1.54 1.46 1.78 1.25 1.52 1.59 1.95 1.06 1.30 1.22 1.5 1.54 1.82 1.43 1.54 1.31 1.41

M = Medium, H = Heavy

15

STAINLESS STEEL PIPES TO AMERICAN STANDARD ASME B36.19

Nominal Size DN

Outside Diameter (mm)

Nominal Wall Thickness & Inside Diameter (mm) Schedule 5S

Schedule 10S

Schedule 40S

Schedule 80S

Wall Thickness

Inside Diameter

Wall Thickness

Inside Diameter

Wall Thickness

Inside Diameter

Wall Thickness

Inside Diameter

6

10.29

–

–

1.24

7.81

1.73

6.83

2.41

5.47

8

13.72

–

–

1.65

10.42

2.24

9.24

3.02

7.68

10

17.15

–

–

1.65

13.85

2.31

12.53

3.20

10.75

15

21.34

1.65

18.04

2.11

17.12

2.77

15.80

3.73

13.88

20

26.67

1.65

23.37

2.11

22.45

2.87

20.93

3.91

18.85

25

33.40

1.65

30.10

2.77

27.86

3.38

26.64

4.55

24.30

32

42.16

1.65

38.86

2.77

36.62

3.56

35.04

4.85

32.46

40

48.26

1.65

44.96

2.77

42.72

3.68

40.90

5.08

38.10

50

60.33

1.65

57.03

2.77

54.79

3.91

52.51

5.54

49.25

65

73.03

2.11

68.81

3.05

66.93

5.16

62.71

7.01

59.01

80

88.90

2.11

84.68

3.05

82.80

5.49

77.92

7.62

73.66

100

114.30

2.11

110.08

3.05

108.20

6.02

102.26

8.56

97.18

125

141.30

2.77

135.76

3.40

134.50

6.55

128.19

9.52

122.25

150

168.28

2.77

162.74

3.40

161.47

7.11

154.05

10.97

146.33

200

219.08

2.77

213.54

3.76

211.56

8.18

202.72

12.70

193.68

250

273.05

3.40

266.24

4.19

264.67

9.27

254.51

12.70

247.65

300

323.85

3.96

315.93

4.57

314.71

9.52

304.08

12.70

298.45

350

355.60

3.96

347.68

4.78

346.05

-

-

-

-

400

406.40

4.19

398.02

4.78

396.85

-

-

-

-

450

457.20

4.19

448.82

4.78

447.65

-

-

-

-

500

508.00

4.78

498.45

5.54

496.93

-

-

-

-

600

609.60

5.54

598.53

6.35

596.90

-

-

-

-

750

762.00

6.35

749.30

7.92

746.16

-

-

-

-

16

pressure Conversion table The SI unit of pressure and stress is the NEWTON PER SQUARE METRE which has been given the special name PASCAL – Symbol Pa. The pascal is too small for most normal uses and suitable multiple units preferred for Australia are: kilopascal: Symbol – kPa (= 1000 Pa) megapascal: Symbol – MPa (= 1,000,000 Pa) (1 N/m2 = 0.000145 lbf/in2 = 1Pa) (1 N/mm2 = 145 lbf/in2 = 1MPa) PSI (lbf/in2) to kPa • PRESSURE – STRESS CONVERSION CHART (A) To use, locate “given pressure” in “given pressure” column (coloured blue) whether lbf/in2 or kPa. (B) If “given pressure” is in pounds force per square inch (lbf/in2), read kilopascals (kPa) in right hand column. (C) If “given pressure” is in kilopascals (kPa), read pounds force per square inch (lbf/in2) in left hand column. (D) Example: (i) Given pressure is 100 lbf/in2 = 689 kPa from right hand column (ii) Given pressure is 100kPa = 14.50 lbf/in2 from left hand column

lbf/in2 0.15 0.29 0.44 0.58 0.73 0.87 1.02 1.16 1.31 1.45 1.60 1.74 1.89 2.03 2.18 2.32 2.47 2.61 2.76 2.90 3.05 3.19 3.34 3.48 3.63 3.77 3.92 4.06 4.21 4.35 4.50 4.64 4.79 4.93 5.08

1 to 35 Given Pressure 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

kPa

lbf/in2

6.89 13.79 20.68 27.58 34.47 41.37 48.26 55.16 62.05 68.95 75.84 82.74 89.63 96.53 103.42 110.32 117.21 124.11 131.00 137.90 144.79 151.69 158.58 165.47 172.37 179.26 186.16 193.05 199.95 206.84 213.74 220.63 227.53 234.42 241.32

5.22 5.37 5.51 5.66 5.80 5.95 6.09 6.24 6.38 6.53 6.67 6.82 6.96 7.11 7.25 7.40 7.54 7.69 7.83 7.98 8.12 8.27 8.41 8.56 8.70 8.85 8.99 9.14 9.28 9.43 9.57 9.72 9.86 10.01 10.15

36 to 70 Given Pressure 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

kPa

lbf/in2

248.21 255.11 262.00 268.9 275.79 282.69 289.58 296.48 303.37 310.26 317.16 324.05 330.95 337.84 344.74 351.63 358.53 365.42 372.32 379.21 386.11 393.00 399.90 406.79 413.69 420.58 427.48 434.37 441.26 448.16 455.05 461.95 468.84 475.74 482.63

10.30 10.44 10.59 10.73 10.88 11.02 11.17 11.31 11.46 11.60 11.75 11.89 12.04 12.18 12.33 12.47 12.62 12.70 12.91 13.05 13.20 13.34 13.49 13.63 13.78 13.92 14.07 14.21 14.34 14.50 15.23 15.95 16.68 17.40 18.13

71 to 125 Given Pressure 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 105 110 115 120 125

kPa

lbf/in2

490 496 503 510 517 524 531 538 545 552 558 565 572 579 586 593 600 607 614 621 627 634 641 648 655 662 669 676 683 689 724 758 793 827 862

18.85 19.58 20.31 21.03 21.76 22.48 23.21 23.93 24.61 25.38 26.11 26.83 27.56 28.28 29.01 36.26 43.51 58.02 72.52 108.78 145.04 217.56 290.08 435.11 580.15 725.19 1,450.38 2,175.57 2,900.76 4,351.14 5,801.52 7,251.90 8,702.28 10,152.70 11,603.00

130 to 80,000 Given kPa Pressure 130 896 135 931 140 965 145 1000 150 1034 155 1069 160 1103 165 1138 170 1172 175 1207 180 1241 185 1276 190 1310 195 1344 200 1379 250 1724 300 2068 400 2758 500 3447 750 5171 1000 6894 1500 10,342 2000 13,790 3000 20,684 4000 27,579 5000 34,473 10,000 68,948 15,000 103,421 20,000 137,895 30,000 206,843 40,000 275,790 50,000 344,738 60,000 413.686 70,000 482,633 80,000 551,581

=

MPa

= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =

0.90 0.93 0.97 1.00 1.03 1.07 1.10 1.14 1.17 1.21 1.24 1.28 1.31 1.34 1.38 1.73 2.07 2.76 3.45 5.17 6.89 10.34 13.79 20.68 27.58 34.47 68.95 103.4 137.9 206.8 275.8 344.7 413.7 482.6 551.6

Note: It is usual for pressures in excess of 1000 kPa to be expressed in megapascals – MPa 1 megapascal (MPa) = 1000 kilopascals (kPa) = 1 newton per mm2 (N/mm2) = 145 lbf/in2 USEFUL CONVERSION FACTORS – APPROXIMATE MULTIPLY TO OBTAIN Bars

kg f/cm2

kg f / mm2

BY BY 1.0197 100.0 14.504 0.1 14.223 98.07 0.09807 1422.33 9.807 0.635

TO OBTAIN DIVIDE kg f/cm2 kPa lbf/in2 MPa lbf/in2 kPa MPa lbf/in2 MPa ton f/in2

MULTIPLY TO OBTAIN lb f/in2 (PSI) ton f/in2

BY BY 6.895 0.00689 15.444

TO OBTAIN DIVIDE kPa MPa MPa

APPROXIMATE EQUIVALENTS 1 Atmosphere (atm) = 14.696 lbf/in2 1 bar = 14.50 lbf/in2 1 kg f/cm2 = 14.22 lbf/in2 100 kPa (1 bar) = 14.50 lbf/in2

NOTE: lbf/in2 (pounds force per square inch) is often expressed as PSI (pounds per square inch)

17

temperature Conversion table The SI Unit of thermodynamic temperature is the KELVIN – Symbol K. For most practical purposes of temperature measurement and most calculations involving temperatures, DEGREE CELSIUS, symbol oC will be used. The name CELSIUS was adopted internationally in 1948 instead of Centigrade, to avoid possible confusion with the identically named unit of angle used in some European countries. TEMPERATURE CONVERSION CHART (A) To use, locate “given temperature” in “given temperature” column (coloured blue) whether oC or oF. (B) If “given temperature” is in degrees Celsius (oC), read degrees Fahrenheit (oF) in right hand column. (C) If “given temperature” is in degrees Fahrenheit (oF), read degrees Celsius (oC) in left hand column. (D) Example: (i) Given temperature is 35oC = 95oF from right hand column (ii) Given temperature is 35oF = 1.7oC from left hand column –320 to 27 C

Given Temp.

–196 –184 –173 –162 –151 –140 –129 –115 –101 – 90 – 84 – 79 – 73 – 68 – 62 – 57 – 51 – 46 – 40 – 34 – 29 – 23 – 17.8 – 17.2 – 16.7 – 16.1 – 15.6 – 15.0 – 14.4 – 13.9 – 13.3 – 12.8 – 12.2 – 11.7 – 11.1 – 10.6 – 10.0 – 9.4 – 8.9 – 8.3 – 7.8 – 7.2 – 6.7 – 6.1 – 5.6 – 5.0 – 4.4 – 3.9 – 3.3 – 2.8

–320 –300 –280 –260 –240 –220 –200 –175 –150 –130 –120 –110 –100 – 90 – 80 – 70 – 60 – 50 – 40 – 30 – 20 – 10 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

o

28 to 77 F

o

–– –– –– –436 –400 –364 –328 –283 –238 –202 –184 –166 –148 –130 –112 – 94 – 76 – 58 – 40 – 22 – 4 14 32 33.8 35.6 37.4 39.2 41.0 42.8 44.6 46.4 48.2 50.0 51.8 53.6 55.4 57.2 59.0 60.8 62.6 64.4 66.2 68.0 69.8 71.6 73.4 75.2 77.0 78.8 80.6

CONVERSION FACTORS DEGREES FAHRENHEIT TO CELSIUS (oF – 32) x 5/9 = oC

C

Given Temp.

– 2.2 – 1.7 – 1.1 – 0.6 0.0 0.6 1.1 1.7 2.2 2.8 3.3 3.9 4.4 5.0 5.6 6.1 6.7 7.2 7.8 8.3 8.9 9.4 10.0 10.6 11.1 11.7 12.2 12.8 13.3 13.9 14.4 15.0 15.6 16.1 16.7 17.2 17.8 18.3 18.9 19.4 20.0 20.6 21.1 21.7 22.2 22.8 23.3 23.9 24.4 25.0

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

o

78 to 235 o

F

82.4 84.2 86.0 87.8 89.6 91.4 93.2 95.0 96.8 98.6 100.4 102.2 104.0 105.8 107.6 109.4 111.2 113.0 114.8 116.6 118.4 120.2 122.0 123.8 125.6 127.4 129.2 131.0 132.8 134.6 136.4 138.2 140.0 141.8 143.6 145.4 147.2 149.0 150.8 152.6 154.4 156.2 158.0 159.8 161.6 163.4 165.2 167.0 168.8 170.6

C

Given Temp.

25.6 26.1 26.7 27.2 27.8 28.3 28.9 29.4 30.0 30.6 31.1 31.7 32.2 32.8 33.3 33.9 34.4 35.0 35.6 36.1 36.7 37.2 37.8 41 43 46 49 52 54 57 60 63 66 68 71 74 77 79 82 85 88 91 93 96 99 102 104 107 110 113

78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235

o

240 to 485 o

F

172.4 174.2 176.0 177.8 179.6 181.4 183.2 185.0 186.8 188.6 190.4 192.2 194.0 195.8 197.6 199.4 201.2 203.0 204.8 206.6 208.4 210.2 212.0 221 230 239 248 257 266 275 284 293 302 311 320 329 338 347 356 365 374 383 392 401 410 419 428 437 446 455

C

Given Temp.

116 118 121 124 127 129 132 135 138 141 143 146 149 152 154 157 160 163 166 168 171 174 177 179 182 185 188 191 193 196 199 202 204 207 210 213 216 218 221 224 227 229 232 235 238 241 243 246 249 252

240 245 250 255 260 265 270 275 280 285 290 295 300 305 310 315 320 325 330 335 340 345 350 355 360 365 370 375 380 385 390 395 400 405 410 415 420 425 430 435 440 445 450 455 460 465 470 475 480 485

o

490 to 2400 F

o

464 473 482 491 500 509 518 527 536 545 554 563 572 581 590 599 608 617 626 635 644 653 662 671 680 689 698 707 716 725 734 743 752 761 770 779 788 797 806 815 824 833 842 851 860 869 878 887 896 905

C

Given Temp.

254 257 260 266 271 277 282 288 293 299 304 310 316 321 327 332 338 343 349 354 360 366 371 377 382 388 393 399 404 410 416 421 427 432 438 443 454 468 482 510 538 566 593 621 649 704 760 816 1093 1316

490 495 500 510 520 530 540 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 710 720 730 740 750 760 770 780 790 800 810 820 830 850 875 900 950 1000 1050 1100 1150 1200 1300 1400 1500 2000 2400

o

o

F

914 923 932 950 968 986 1004 1022 1040 1058 1076 1094 1112 1130 1148 1166 1184 1202 1220 1238 1256 1274 1292 1310 1328 1346 1364 1382 1400 1418 1436 1454 1472 1490 1508 1526 1562 1607 1652 1742 1832 1922 2012 2102 2192 2372 2552 2732 3632 4352

DEGREES CELSIUS TO FAHRENHEIT (oC x 9/5) + 32 = oF

18

CONVERSION FACTORS – IMPERIAL TO METRIC (Approx.) “SI” denotes the International System of Metric Units adopted in Australia This table may be used in two ways: (1) Multiply Column A by Column B to obtain Column C; or (2) Divide Column C by Column B to obtain Column A. Remarks AREA: Symbol m2 The SI unit of AREA is the SQUARE METRE. DENSITY: Symbol kg/m3 The SI unit of DENSITY is the kilogram per cubic metre. ENERGY: Symbol J The SI unit of ENERGY is the JOULE. 1 J = 1 N.m A joule is the energy expended or the work done when a force of one newton moves the point of application a distance of one metre in the direction of that force. FORCE: Symbol N (NEWTON) The SI unit of FORCE (kg.m/s2) has been given the special name – NEWTON. The newton is the force which when applied to a body having a mass of one kilogram, causes an acceleration of one metre per second in the direction of application of the force. FORCE PER UNIT LENGTH:

B By

C To Obtain

Square Inches Square Feet Square Yards Acre Hectare (ha)

645.16 0.929 0.836 4047 10000

mm2 m2 m2 m2 m2

lb/in3 lb/ft3 lb/yd3 1. ELECTRICAL ENERGY kilowatt hour (kW.h)

27.68 16.02 0.5933

t/m3 kg/m3 kg/m3

3.6

MJ

1.055 0.2321 37.26

kJ kJ/L †† kJ/m3

3.MECHANICAL ENERGY foot poundal (ft.pdl) inch pound-force (in.lbf) foot pound-force (ft.lbf) foot ton force (ft.tonf) Metre kilogram force (m.kgf)

.04214 0.1130 1.356 3.037 9.807

J J J kJ J

Poundal (pdl)

0.1383

N

Pound-force (lbf)

4.448

N

ton-force (tonf)

9.964

kN

*kilogram-force (kgf)

9.807

N

A Multiply

2.HEAT ENERGY British thermal unit (Btu) Btu/gal Btu/ft3

*also known as kilopond (kp)

pounds-force per inch lbf/in The SI unit is NEWTON PER pounds-force per foot lbf/ft METRE: Symbol N/m ton-force per foot ton/ft LENGTH: Symbol m inches feet The SI unit of LENGTH is yards the METRE. chain mile mile MASS: Symbol kg The SI unit of MASS is the KILOGRAM.

POWER: Symbol W The SI unit of POWER is the WATT.

Remarks PRESSURE: Symbol Pa The SI unit of PRESSURE or stress is the NEWTON PER SQUARE METRE which has been given the name PASCAL. 1 N/m2 = 1Pa = 0.000145lbf/in2 A pascal is the pressure or stress which arises when a force of one newton is applied uniformly over an area of one square metre.

14.59

N/m

32.69 25.4 0.3048 0.9144 20.12 1609 1.609

kN/m millimetres (mm) metres (m) metres (m) metres (m) metres (m) kilometres (km)

ounce pound slug ton (2240 lb) short ton (2000 lb) ton (2240 lb)

28.35 0.4536 14.59 1016.05 907.2 1.016

grams (g) kilograms (kg) kg kg kg tonne (t)

pounds per foot (lb/ft) pounds per yard (lb/yd)

1.488 0.4961

kg/m kg/m

Btu per hour (Btu/hr) horsepower (hp) ton of refrigeration

0.2931 0.7457 3.517

W kW kW

C To Obtain

6.895 6.895 47.88 98.07 100

kPa MPa Pa kPa kPa

9.79 2.984 0.1333 0.1333 3.386 101.325 0.133

kPa kPa kPa kPa kPa kPa Pa

Poundal-foot pdl.ft 0.04214 N.m pound-force inch The SI unit of TORQUE is lbf.inch 0.1130 N.m the NEWTON METRE. The lbf.inch 1.152 kgf.cm newton metre is the work pound-force feet done when a force of one lbf.ft 1.356 N.m newton moves the point of lbf.ft 13.83 kgf.cm application a distance of ton-force feet one metre in the direction tonf.ft 3.037 kN.m of that force. kilogram-force kgf.m 9.807 N.m 1 N.m = 1 J kgf.cm 0.09807 N.m VELOCITY: Symbol m/s ft. per second (ft/s) 0.3048 m/s ft. per minute (ft/min) 0.00508 m/s 0.4470 m/s The SI unit of VELOCITY is miles per hour the METRE PER SECOND. miles per hour 1.609 km/h

The SI unit of VOLUME is the CUBIC METRE. N/m

lbf/in2 kip/in2 (1000 psi) lbf/ft2 kgf/cm2 bar Vertical column (head) of water. (H20 at 20oC) metres of water feet of water torr (vacuum) 1mm Hg. (mercury) 1in. Hg. (mercury) atmosphere (atm) microns

B By

TORQUE: Symbol N.m (Moment of force)

VOLUME: CAPACITY: Symbol m3

175.1

A Multiply

DRY: cubic inch (in3) cubic foot (ft3) cubic yard (yd3) litre (L) †† litre (L) †† gallons (lmp.)

16387 0.02832 0.7646 1 000 000 0.001 0.004546

mm3 m3 m3 mm3 m3 m3

28.41 568.3 1.137 4.546 3.785 1.000 4.536

millilitre (ml) millilitre (ml) litre (L) †† litre (L) †† litre (L) †† kilogram (kg) kilogram (kg)

0.0000758

m3/s

0.272765 0.0758

m3/hr litre per second (L/s)

cubic ft. per minute

0.000472

m3/s

cubic ft. per minute

0.472

miles per gallon gallons per mile

0.3540 2.825

litre per second (L/s) 1 m3 = 1 kL km per litre litres per km

NOTE: †† Capital “L” is now the legal preferred symbol for litre in Australia. IMPERIAL LIQUID fluid ounce pint (20 fl. oz) quart (2 pints) gallon (lmp.) gallon (US) litre (water 4oC) Imp. gallons (water 20oC) VOLUME: RATE OF FLOW Imp. gal. per minute (gal/ Symbol m3/s min) Imp. gal. per minute The SI unit of VOLUME RATE OF FLOW is the CUBIC Imp. gal. per minute METRE PER SECOND.

SUNDRY ITEMS:

TEMPERATURE The SI unit of TEMPERATURE is the KELVIN – Symbol K For most practical purposes of temperature measurement and most calculations involving temperatures, degrees Celsius, symbol oC will be used. DEGREES CELSIUS TO FAHRENHEIT: (oC x 9/5) + 32 = oF DEGREES FAHRENHEIT TO CELSIUS: (oF – 32) x 5/9 = oC

19

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Albury NSW 2640 Coffs Harbour NSW 2450 Dubbo NSW 2830 Inverell NSW 2360 Lake Macquarie NSW 2285 Leeton NSW 2705 Lismore NSW 2480 Moree NSW 2400 Penrith NSW 2750 Orange NSW 2800 Parkes NSW 2870 Silverwater NSW 2128 Tamworth NSW 2340 Taree NSW 2430 Wagga Wagga NSW 2650 Mayfield NSW 2304 Wetherill Park NSW 2164 Unanderra NSW 2526

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Australian Capital Territory Canberra John’s Place

Hume NSW 2620

02 6260 1249

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Northern Territory Alice Springs Darwin

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